Engineering College

The illustration below shows the grain flow of a gear
tooth. What was the main manufacturing process used to create the
feature?
Casting
Powder Metallurgy
Forging
Extruded

Answers

Answer 1

Based on the grain flow shown in the illustration of the gear tooth, the main manufacturing process used to create the feature is likely Forging.

Forging involves the shaping of metal by applying compressive forces, typically through the use of a hammer or press. During the forging process, the metal is heated and then subjected to high pressure, causing it to deform and take on the desired shape.

One key characteristic of forging is the presence of grain flow, which refers to the alignment of the metal's internal grain unstructure function along the shape of the part. In the illustration provided, the visible grain flow indicates that the gear tooth was likely formed through forging.

Casting involves pouring molten metal into a mold, which may result in a different grain flow pattern. Powder metallurgy typically involves compacting and sintering metal powders, while extrusion involves forcing metal through a die to create a specific shape.

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Related Questions

ie lbmol of pentane gas (C₅H₁₂) reacts with the theoretical amount of air in a closed, rigid tank. Initially, the reactants are at 77°F, 1 m. After complete combustion, the temperature in the tank is 1900°R. Assume air has a molar analysis of 21% O₂ and 79% N₂. Determine the heat transfer, in Btu. Q = i Btu

Answers

The heat transfer, Q, can be calculated using the equation:

Q = ΔHc + ΔHg. To determine the heat transfer in Btu for the given scenario, we need to calculate the heat released during the combustion of pentane and the subsequent increase in temperature of the gases in the tank.

Where ΔHc is the heat released during combustion and ΔHg is the heat gained by the gases in the tank due to the increase in temperature. To calculate ΔHc, we need to determine the moles of pentane reacted and the heat of combustion per mole of pentane. Since pentane reacts with air, we also need to consider the moles of oxygen available in the air. The heat of combustion of pentane can be obtained from reference sources. To calculate ΔHg, we can use the ideal gas law and the given initial and final temperatures, along with the molar analysis of air, to determine the change in enthalpy. By summing up ΔHc and ΔHg, we can obtain the total heat transfer, Q, in Btu. It's important to note that the actual calculations involve several steps and equations, including stoichiometry, enthalpy calculations, and gas laws. The specific values and formulas needed for the calculations are not provided in the question, so an exact numerical result cannot be determined without that information.

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Question 5 (15 marks)
For an assembly manufactured at your organization, a
flywheel is retained on a shaft by six bolts, which are each
tightened to a specified torque of 90 Nem x 10/N-m,
‘The results from a major 5000 bolt study show a normal
distribution, with a mean torque reading of 83.90 N-m, and a
standard deviation of 1.41 Nm.
2. Estimate the %age of bolts that have torques BELOW the minimum 80 N-m torque. (3)
b. Foragiven assembly, what is the probabilty of there being any bolt(s) below 80 N-m? (3)
¢. Foragiven assembly, what isthe probability of zero bolts below 80 N-m? (2)
Question 5 (continued)
4. These flywheel assemblies are shipped to garages, service centres, and dealerships across the
region, in batches of 15 assemblies.
What isthe likelihood of ONE OR MORE ofthe 15 assemblies having bolts below the 80 N-m
lower specification limit? (3 marks)
. Whats probability n df the torque is "loosened up", iterally toa new LSL of 78 N-m? (4 marks)

Answers

The answer to the first part, The standard deviation is 1.41 N-m.

How to find?

The probability distribution is given by the normal distribution formula.

z=(80-83.9)/1.41

=-2.77.

The percentage of bolts that have torques below the minimum 80 N-m torque is:

P(z < -2.77) = 0.0028

= 0.28%.

Thus, there is only 0.28% of bolts that have torques below the minimum 80 N-m torque.

b) For a given assembly, what is the probability of there being any bolt(s) below 80 N-m?

The probability of there being any bolt(s) below 80 N-m is given by:

P(X < 80)P(X < 80)

= P(Z < -2.77)

= 0.0028

= 0.28%.

Thus, there is only a 0.28% probability of having bolts below 80 N-m in a given assembly.

c) For a given assembly, what is the probability of zero bolts below 80 N-m?The probability of zero bolts below 80 N-m in a given assembly is given by:

P(X ≥ 80)P(X ≥ 80) = P(Z ≥ -2.77)

= 1 - 0.0028

= 0.9972

= 99.72%.

Thus, there is a 99.72% probability of zero bolts below 80 N-m in a given assembly.

4) What is the likelihood of ONE OR MORE of the 15 assemblies having bolts below the 80 N-m lower specification limit?

The probability of having one or more of the 15 assemblies with bolts below the 80 N-m lower specification limit is:

P(X ≥ 1) =

1 - P(X = 0)

= 1 - 0.9972¹⁵

= 0.0418

= 4.18%.

Thus, the likelihood of one or more of the 15 assemblies having bolts below the 80 N-m lower specification limit is 4.18%.

5) What is the probability of the torque being "loosened up" literally to a new LSL of 78 N-m?

The probability of the torque being loosened up to a new LSL of 78 N-m is:

P(X < 78)P(X < 78)

= P(Z < -5.74)

= 0.0000

= 0%.

Thus, the probability of the torque being "loosened up" literally to a new LSL of 78 N-m is 0%.

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Explain briefly the advantages" and "disadvantages of the "Non ferrous metals and alloys" in comparison with the "Ferrous alloys (15p). Explain briefly the compositions and the application areas of the "Brasses"

Answers

The advantages are :  1. Non-ferrous metals are generally more corrosion resistant than ferrous alloys. 2. They are also more lightweight and have a higher melting point. 3. Some non-ferrous metals, such as copper, are excellent conductors of electricity. The disadvantages are : 1. Non-ferrous metals are typically more expensive than ferrous alloys. 2. They are also more difficult to machine and weld. 3. Some non-ferrous metals, such as lead, are toxic.

Here is a brief explanation of the compositions and application areas of brasses:

1. Brasses are copper-based alloys that contain zinc.

2. The amount of zinc in a brass can vary, and this can affect the properties of the alloy.

3. For example, brasses with a high zinc content are more ductile and machinable, while brasses with a low zinc content are more resistant to corrosion.

4. Brasses are used in a wide variety of applications, including:

Electrical connectors

Plumbing fixtures

Musical instruments

Jewelry

Coins

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