Explain the different methods of in-process monitoring of surface finish

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Answer 1

Surface finish is a significant aspect that determines the quality of a manufactured product. Monitoring of surface finish can be achieved in two distinct ways: in-process and post-process monitoring. In-process monitoring involves measuring the surface finish characteristics during the manufacturing process while the part is still being manufactured.

ExplanationIn-process monitoring of surface finish involves two main methods which are as follows:1. Computer-aided monitoring of surface roughness This involves the use of computer software to monitor surface finish characteristics. The software measures surface roughness parameters such as Ra, Rz, Rmax, etc. It then compares the measurements with the set limits and gives an alert if any parameter is out of range. The software can also predict the surface finish after the machining process.

2. Portable surface finish gauges Portable surface finish gauges are used to measure surface finish parameters during the manufacturing process. The gauges are designed to be portable and easy to use. They come with a stylus that is placed on the part being machined to measure the surface roughness. The measurements are then displayed on a digital screen. The gauges can also be used to predict the surface finish after the machining process.

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Related Questions

When a speed-controlled exhaust fan of mass 620 kg is supported on soft elastic springs with negligible damping (original system), the resultant defection due to own weight is measured as 9 mm at the center of gravity. If the fan has a rotating unbalance of 40 gram on a radius of 1.5 m, calculate: 2.1 the response (amplitude and phase angle) at 1800 rev/min. (4) 2.2 the fan speed at resonance. (2) 2.3 the response (amplitude and phase angle) at the resonance speed. (3) (6) 2.4 If dampers are now added to the original system, which provides 25% of the critical damping, then calculate: 2.4.1 the response (amplitude and phase angle) for a speed which is 50% larger than the resonance speed as calculated in 2.2. 2.4.2 the dynamic force transmitted to the foundation for a speed which is 50% larger than the resonance speed as calculated in 2.2. (3) 2.4.3 calculate the corresponding force amplitude values for the 50% larger than the resonance speed, and then draw a Vector representation of all the dynamic forces according to good scale with all the details neatly and clearly indicated.

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The amplitude is given by 0.073 mm, The phase angle is given by;0° = tan^-1[0.25 √(k/620) * 2π * 1800 / k - 6.859 x 10^5]. The speed at resonance is given by 35 rev/min.

The amplitude is given by 0.725 mm, The phase angle is given by tan^-1[0.25 √(k/620) * 2π * 35 / k - 6.859 x 10^5]. The dynamic force transmitted to the foundation is given by 0.099 N. The corresponding force amplitude is given by 0.56 N.

Given data;

Mass of the fan, m = 620 kg

Displacement due to weight, y = 9 mm

Radius, r = 1.5 m

Unbalance of the fan, U = 40 g

Fan speed, N = 1800 rev/min

2.1 The amplitude and phase angle are calculated by using;

Amp. = [U * r * 2π / g] / [(k - mω²)² + (cω)²]0° = tan^-1(cω / k - mω²)

Where;g is the acceleration due to gravity.

k is the spring constant.

c is damping constant.

m is a mass of fans.

ω is the angular frequency of the system.

Substituting the values;

The amplitude is given by;

Amp. = [40 * 1.5 * 2π / 1000] / [(k - 6.859 x 10^5)² + (0.25 √(k/620) * 2π * 1800)²] = 0.073 mm

The phase angle is given by;0° = tan^-1[0.25 √(k/620) * 2π * 1800 / k - 6.859 x 10^5]

Thus, k = 24,044 N/m and c = 15,115 N.s/m

2.2 The speed at resonance is given by;

N1 = [g / 2π √(k / m)] = [9.81 / 2π √(24,044 / 620)] = 35.43 rev/min ≈ 35 rev/min.

2.3 The amplitude and phase angle at resonance speed is calculated using the same formula. Substituting the values;

The amplitude is given by;

Amp. = [40 * 1.5 * 2π / 1000] / [(k - 6.859 x 10^5)² + (0.25 √(k/620) * 2π * 35)²] = 0.725 mm

The phase angle is given by;

0° = tan^-1[0.25 √(k/620) * 2π * 35 / k - 6.859 x 10^5]

2.4.1 The amplitude and phase angle are calculated using the same formula. Substituting the values; The amplitude is given by;

Amp. = [40 * 1.5 * 2π / 1000] / [(k - 1.045 x 10^6)² + (0.25 √(k/620) * 2π * 52.5)²] = 0.0125 mm

The phase angle is given by;0° = tan^-1[0.25 √(k/620) * 2π * 52.5 / k - 1.045 x 10^6]

2.4.2 The dynamic force transmitted to the foundation is given by;

F1 = m * ω² * Amp.F1 = 620 * (2π * 52.5 / 60)² * (0.0125 x 10^-3) = 0.099 N

2.4.3 The corresponding force amplitude is given by;

F2 = m * ω² * [U * r * 2π / g] / [(k - mω²)² + (cω)²]

Substituting the values;

F2 = 620 * (2π * 52.5 / 60)² * [40 * 1.5 * 2π / 1000] / [(24,044 - 1.045 x 10^6)² + (0.25 √(24,044/620) * 2π * 52.5)²] = 0.56 N

Vector representation of all the dynamic forces according to a good scale with all the details neatly and clearly indicated is shown in the following diagram. (The arrows show the force and the angle between them).

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Question 1. (50%) A ventilation system is installed in a factory, of 40000 m 3 space, which needs 10 fans to convey air axially via ductwork. Initially, 5.5 air changes an hour is needed to remove waste heat generated by machinery. Later additional machines are added and the required number of air changes per hour increases to 6.5 to maintain the desired air temperature. Given the to ductwork and the rotational speed of the fan of 1000rpm. (a) Give the assumption(s) of fan law. (5\%) (b) Suggest and explain one type of fan suitable for the required purpose. (10%) (c) New rotational speed of fan to provide the increase of flow rate. (10%) (d) New pressure of fan for the additional air flow. (10%) (e) Determine the total additional power consumption for the fans. (10%) (f) Comment on the effectiveness of the fans by considering the airflow increase against power increase. (5\%)

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(a) The assumptions of fan law include constant fan efficiency, incompressible airflow, and linear relationship between fan speed and flow rate.

(a) The fan law assumptions are important considerations when analyzing the performance and characteristics of fans. The first assumption is that the fan efficiency remains constant throughout the analysis. This means that the fan is operating at its optimal efficiency regardless of the changes in speed or flow rate.

The second assumption is that the airflow is treated as incompressible. In practical applications, this assumption holds true as the density of air does not significantly change within the operating conditions of the ventilation system.

The final assumption is that there is a linear relationship between fan speed and flow rate. This implies that the flow rate is directly proportional to the fan speed. Therefore, increasing the fan speed will result in an increase in the flow rate, while decreasing the speed will reduce the flow rate accordingly.

These assumptions provide a basis for analyzing and predicting the performance of the ventilation system and its components, allowing for effective design and control.

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A block of aluminum of mass 1.20 kg is warmed at 1.00 atm from an initial temperature of 22.0 °C to a final temperature of 41.0 °C. Calculate the change in internal energy.

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The change in internal energy of the aluminum block is 20,520 J.

Mass of aluminum, m = 1.20 kg

Initial temperature, Ti = 22.0 °C

Final temperature, T_f = 41.0 °C

Pressure, P = 1.00 atm

The specific heat capacity of aluminum is given by,

Cp = 0.900 J/g °C = 900 J/kg °C.

The change in internal energy (ΔU) of a substance is given by:

ΔU = mCpΔT

where m is the mass of the substance,

Cp is the specific heat capacity, and ΔT is the change in temperature.

Substituting the values in the above equation, we get,

ΔU = (1.20 kg) x (900 J/kg °C) x (41.0 °C - 22.0 °C)

ΔU = (1.20 kg) x (900 J/kg °C) x (19.0 °C)

ΔU = 20,520 J

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A power system consists of 3 generating units whose generation cost function are given as; C1=450 +7.0 P₁ +0.002 P₁² C2= 650+ 6.0 P₂ +0.003 P₂² C3=530 +5.0 P3 +0.005 P3² where P1, P2, and P3 are in MW. The total load, Po is 1100 MW. The generator limits (in MW) for each unit are shown below. 60

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The optimal power output for generator 2 is P₂ = 187.5 MW. And the optimal power output for generator 3 is P₃ = 750.6 MW.

The economic dispatch problem of a power system has to distribute the total load among various generating units in such a way that the fuel cost of total generation is minimized. Therefore, the best combination of real power generation is required for each generator.

The economic dispatch issue can be written as follows:

Minimize z= C₁(P₁) + C₂(P₂) + C₃(P₃)

(1)Subject to, total power generation= P₁ + P₂ + P₃= Po

(2)Minimum limit≤ P₁, P₂, P₃ ≤ Maximum limit

(3)the Lagrange function of the above problem is given as:

L = C₁(P₁) + C₂(P₂) + C₃(P₃) + λ₁ (Po - P₁ - P₂ - P₃) + λ₂ (Pmin1 - P₁) + λ₃ (Pmin2 - P₂) + λ₄ (Pmin3 - P₃) - λ₅ (P₁ - Pmax1) - λ₆ (P₂ - Pmax2) - λ₇ (P₃ - Pmax3)Where λ1, λ2, λ3, λ4, λ5, λ6, and λ7 are the Lagrange multipliers. the optimal power output is obtained from the condition:

∂L/ ∂P₁ = 0; ∂L/ ∂P₂ = 0; ∂L/ ∂P₃ = 0; ∂L/ ∂λ₁ = 0; ∂L/ ∂λ₂ = 0; ∂L/ ∂λ₃ = 0; ∂L/ ∂λ₄ = 0; ∂L/ ∂λ₅ = 0; ∂L/ ∂λ₆ = 0; ∂L/ ∂λ₇ = 0; Now, we find the derivative of L concerning P₁ and equate to zero, then we get;∂L/ ∂P₁ = 7 + 0.004 P₁ - λ₁ + λ₂ - λ₅ = 0

(4)By solving the above equation we get, P₁ = 161.9 MW.

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Bring out the following differences between E-MOSFET voltage divider configuration and E-MOSFET voltage divider configuration: a. Circuit diagram b. Input and output equations.

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The E-MOSFET voltage divider configuration and the E-MOSFET common source amplifier circuit have significant differences in their circuit diagram and input-output equations.

Some of the differences between E-MOSFET voltage divider configuration and E-MOSFET common source amplifier circuit are described below.

Circuit Diagram of E-MOSFET Voltage Divider Configuration: Figure: Circuit diagram of E-MOSFET Voltage Divider Configuration Input and Output Equations of E-MOSFET Voltage Divider Configuration:

VGS = VS - ID RSID = (VDD - VGS) / RSVC = IDRDID = VC / RDDC = VDD - VDS

Output Voltage (VO) = VC = IDRD = (VDD - VGS) RD

Drain Voltage (VD) = VDD - IDRD

Input Voltage (VI) = VS

Input Current (II) = IS = VI / RS

Input Resistance (RI) = RS

Output Resistance (RO) = RD / (1 + g m RD)

Circuit Diagram of E-MOSFET Common Source Amplifier Circuit:Figure: Circuit diagram of E-MOSFET Common Source Amplifier CircuitInput and Output Equations of E-MOSFET Common Source Amplifier Circuit:

VGS = VS - ID RSID = (VDD - VDS) / RDC = g m (VGS - VT) = g m VI

Output Voltage (VO) = -IDRD = - (VDD - VDS) RD

Drain Voltage (VD) = VDD - IDRD

Input Voltage (VI) = VS

Input Current (II) = IS = VI / RS

Input Resistance (RI) = RS

Output Resistance (RO) = RD

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what is this micrograph of a 1018 steel and industrial
applications?

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A 1018 axial steel is a type of carbon steel that contains 0.18% carbon content and low amounts of other elements such as manganese and sulfur.

The micrograph of a 1018 steel shows the microstructure of the steel, which can be used to determine its mechanical properties and potential industrial applications. A 1018 steel is a type of carbon steel that contains 0.18% carbon content and low amounts of other elements such as manganese and sulfur. What is micrograph? A micrograph is a photograph of a microscopic object that is taken with a microscope. It is a useful tool for scientists to examine the structure of materials on a microscopic level and to identify the composition of different materials based on their microstructures.

In the case of a 1018 steel micrograph, it can provide information about the crystal structure of the steel and the distribution of different phases in the material. Industrial applications of 1018 steel The 1018 steel is a commonly used steel alloy in industrial applications due to its low cost, good machinability, and weldability. Some of the industrial applications of 1018 steel are: Automotive parts: 1018 steel is used to manufacture a variety of automotive parts, such as gears, shafts, and axles. Machinery parts: It is also used in machinery parts, such as bolts, nuts, and screws. Construction: 1018 steel is used to manufacture structural components in the construction industry, such as beams and supports. Other applications: It is also used in the production of tools, pins, and fasteners due to its hardness and strength.

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(a) Consider a generator connected to an antenna load of impedance ZA=75Ω, through a coaxial cable of impedance Zc=50Ω. If the input power absorbed by the load is 35 mW, Compute (i) VSWR of the line (ii) The reflected power, Pref ​
(b) An airline has a characteristic impedance of 72Ω and phase constant 3rad/m at 150MHz calculate the inductance per meter and the capacitance per meter of the line? (c) Discuss why waveguides are preferable to transmission lines when operating at microwave frequencies. Discuss any two modes of wave propagation in waveguide structures? (d) A standard air-filled rectangular waveguide with dimensions a=8.636 cm and b=4.318 cm is fed by a 3GHz carrier from a coaxial cable. Determine if a TE 10 mode will be propagated.

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(a)Consider a generator connected to an antenna load of impedance ZA=75Ω, through a coaxial cable of impedance Zc=50Ω. If the input power absorbed by the load is 35 mW, then the calculations for the VSWR of the line and the reflected power are as follows:Calculation of VSWR of the line:The VSWR of the line is given by:VSWR = (1 + ΓV)/(1 - ΓV)Where, ΓV is the voltage reflection coefficient of the line

The calculations for the inductance per meter and capacitance per meter of the line are as followsWaveguides are preferred over transmission lines when operating at microwave frequencies because waveguides have less loss compared to transmission lines, and they can handle higher power levels than transmission lines. Waveguides also have better shielding, which helps to reduce interference and crosstalk.

The two modes of wave propagation in waveguide structures are the TE mode and the TM mode. In the TE mode, only the transverse electric field is present, while in the TM mode, only the transverse magnetic field is present. The TE mode is used when the electric field is perpendicular to the direction of propagation, while the TM mode is used when the magnetic field is perpendicular to the direction of propagation. Both modes have different cutoff frequencies and can support different numbers of modes.(d) To determine if a TE10 mode will be propagated in a standard air-filled rectangular waveguide with dimensions a=8.636 cm and b=4.318 cm, we need to calculate the cutoff frequency of the waveguide and the operating frequency of the carrier.The cutoff frequency of the TE10 mode is given by:fc = c/(2a) = (3 × 10^8)/(2 × 0.08636) = 1.74GHzSince the operating frequency of the carrier is 3GHz, which is greater than the cutoff frequency of the TE10 mode, a TE10 mode will be propagated in the waveguide.

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A cylindrical riser with a diameter-to-length ratio = 1.0 is to be designed for a sand casting mold. The casting is a rectangular plate, with length = 200 mm, width = 100 mm, and thickness = 18 mm. If the total solidification time of the casting itself is known to be 3.5 min, determine the diameter of the riser so that it will take 25% longer for the riser to solidify.

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Casting plate length (L) = 200 mmWidth (W) = 100 mmThickness (t) = 18 mmTotal solidification time of the casting itself (tsc) = 3.5 minDiameter-to-length ratio of cylindrical riser = 1.0.

The riser should take 25% longer than the total solidification time of the casting plate in order to ensure that all of the liquid metal in the riser solidifies before the casting does. Mathematically, this can be expressed as:Solidification time of the riser

(tsr) = tsc + 0.25 tsc = 1.25 tsc

For aluminum, Tm = 660°C, Te = 730°C, and ΔHf = 389 J/g.

Substituting these values into the equation for k gives

:k = (660 - 730) / 389= -0.18°C⁻¹

The volume and surface area of the cylindrical riser can be calculated using the following equations

:V = π r² hA = 2π r h + π r²where, r = radius of the riserh = height of the riser

h = 2r.Substituting this into the equations for V and A gives:

= π r² (2r) = 2π r³A = 2π r (2r) + π r² = 6π r²

Now, substituting the expressions for V and A into the formula for tsr gives:

tsr = k (2π r³ / 6π r²)²tsr = k r (4/3)²tsr = k r (16/9)tsr = (-0.18) r (16/9)tsr = -0.32 r

Finally, substituting the expression for tsr into the equation for the time required for the riser to solidify gives

:1.25 tsc = -0.32 r1.25 (3.5) = -0.32 r

Rounding up, the diameter of the riser should be 47 mm. , the required diameter of the cylindrical riser is 47 mm.

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OUTCOME 2 : Impulse Turbine Fluid Machinery 2021-2022 As an energy engineer, has been asked from you to prepare a design of Pelton turbine in order to establish a power station worked on the Pelton turbine on the Tigris River. The design specifications are as follow: Net head, H=200m; Speed N=300 rpm; Shaft power=750 kW. Assuming the other required data wherever necessary.

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Pelton turbine is a type of impulse turbine. Pelton turbine consists of a wheel that has split cups, also known as buckets, which are located along the outer rim of the wheel. The water is directed onto the wheel’s cups, and the pressure causes the wheel to rotate.

Impulse Turbine Fluid Machinery 2021-2022As an energy engineer, you have been asked to prepare a design of Pelton turbine to establish a power station that worked on the Pelton turbine on the Tigris River. \\\\\The power of the turbine can be calculated using the formula:Power = rho x g x Q x H x n, where rho is the density of water, g is the acceleration due to gravity, Q is the volume flow rate, H is the net head, and n is the efficiency of the turbine.

Since the shaft power is 750 kW, we can calculate the hydraulic power that is transferred to the turbine. The hydraulic power can be calculated using the following formula:Hydraulic Power = Shaft Power / Efficiency which can be assumed for this calculation. The hydraulic power would be 833.33 kW.

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Discuss the features of filter designs (Butterworth, Chebyshev,
Inverse Chebyshev, Elliptic, filter order)

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Filter design is a fundamental technique in signal processing. The filtering process can be used to filter out unwanted signals and improve the quality of signals.

There are several types of filter designs available to choose from when designing a filter. The following are the characteristics of filter designs such as Butterworth, Chebyshev, Inverse Chebyshev, and Elliptic:

1. Butterworth filter design A Butterworth filter is a type of filter that has a smooth and flat response. The Butterworth filter has a flat response in the passband and a gradually decreasing response in the stopband. This filter design is widely used in audio processing, and it is easy to design and implement. The Butterworth filter is also known as a maximally flat filter design.

2. Chebyshev filter design A Chebyshev filter design is a type of filter design that provides a steeper roll-off than the Butterworth filter. The Chebyshev filter has a ripple in the passband, which allows for a sharper transition between the passband and stopband. The Chebyshev filter is ideal for applications that require a high degree of attenuation in the stopband.

3. Inverse Chebyshev filter design An Inverse Chebyshev filter design is a type of filter design that is the opposite of the Chebyshev filter. The Inverse Chebyshev filter has a ripple in the stopband and a flat response in the passband. This filter design is used in applications where a flat passband is required.

4. Elliptic filter design An elliptic filter design is a type of filter design that provides the sharpest roll-off among all the filter designs. The elliptic filter has a ripple in both the passband and the stopband. This filter design is ideal for applications that require a very high degree of attenuation in the stopband.

Filter order Filter order is a term used to describe the number of poles and zeros of the transfer function of a filter. A filter with a higher order has a steeper roll-off and better attenuation in the stopband. The filter order is an essential factor to consider when designing a filter. Increasing the filter order will improve the filter's performance, but it will also increase the complexity of the filter design and increase the implementation cost.

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Determine the torque capacity (in-lb) of a 16-spline connection
having a major diameter of 3 in and a slide under load.

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The torque capacity of a 16-spline connection can be determined by the following formula:T = (π / 16) x (D^3 - d^3) x τWhere:T is the torque capacity in inch-pounds (in-lb)π is a mathematical constant equal to approximately 3.

14159D is the major diameter of the spline in inchesd is the minor diameter of the spline in inchestau is the maximum shear stress allowable for the material in psi.The formula indicates that the torque capacity of a 16-spline connection is directly proportional to the third power of the spline's major diameter.

The smaller the minor diameter, the stronger the connection. The maximum shear stress that the material can withstand also plays a significant role in determining the torque capacity.

To find the torque capacity of a 16-spline connection with a major diameter of 3 in and a slide under load, we can use the following formula:

T = (π / 16) x (D^3 - d^3) x τSubstituting the given values into the formula, we have:

T = (π / 16) x (3^3 - 2^3) x τ= (π / 16) x (27 - 8) x τ= (π / 16) x (19) x τ= 3.74 x τ.

The torque capacity of the 16-spline connection is 3.74 times the maximum shear stress allowable for the material. If the maximum shear stress allowable for the material is 2000 psi, then the torque capacity of the 16-spline connection is:T = 3.74 x 2000= 7480 in-lb.

The torque capacity of a 16-spline connection with a major diameter of 3 in and a slide under load is 7480 in-lb, assuming the maximum shear stress allowable for the material is 2000 psi. The formula used to calculate the torque capacity indicates that the torque capacity is directly proportional to the third power of the spline's major diameter.

The smaller the minor diameter, the stronger the connection. The maximum shear stress that the material can withstand also plays a significant role in determining the torque capacity.

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A STEEL PART HAS THIS STRESS STATE : DETERMINE THE FACTOR OF SAFETY USING THE DISTORTION ENERGY (DE) FAILURE THEORY
6x = 43kpsi
Txy = 28 kpsi
Sy= 120kpsi

Answers

The factor of safety using the Distortion Energy (DE) Failure Theory is 3.95.

The factor of safety is an important factor in determining the safety of a structure and is often used in the design of structures. The formula of Factor of safety is:

Factor of Safety = Yield Strength / Maximum Stress

Therefore, the factor of safety using the Distortion Energy (DE) Failure Theory can be calculated as follows

6x = 43kpsi, Txy = 28 kpsi and Sy = 120kpsiσ

Von Mises = sqrt[0.5{(σx - σy)^2 + (σy - σz)^2 + (σz - σx)^2}]σ

Von Mises = sqrt[0.5{(43 - 0)^2 + (0 - 0)^2 + (0 - 0)^2}]σ

Von Mises = sqrt[0.5{(1849)}]σ

Von Mises = sqrt[924.5]σ

Von Mises = 30.38 kpsi

Factor of Safety = Yield Strength / Maximum Stress

Factor of Safety = Sy / σVon Mises

Factor of Safety = 120/30.38

Factor of Safety = 3.95

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Distinguish between thin and thick cylinders.
Calculate the bursting pressure for a cold drawn seamless steel tubing of 60mm inside diameter with 2mm wall thickness. The ultimate strength of steel is 380 MN/m².
A sold circular shaft transmits 75 kW power at 200r.p.m. Calculate the shaft diameter, if the twist in the shaft is not to exceed 10 in 2 metres length of shaft, and shear stress is limited to 50 MN/m². Take C=100 GN/m².
A circular bar-made of cast iron is to resist an occasional torque of 2.2 kNm acting in transverse plane. If the allowable stresses in compression, tension and shear are 100 MN/m², 35 MN/m² and 50MN/m² respectively, calculate: (i) Diameter of the bar and (ii) Angle of twist under the applied torque per metre length of bar. Take: C (for cast-iron) = 40GN/m²

Answers

(1) The diameter of the bar is 160 mm.(2) The angle of twist under the applied torque per meter length of bar is 0.062 radians/m or 3.5°/m.

Thin and thick cylinders are two categories of cylinders. The major differences between the two are their wall thickness and design.

Thick cylinders are generally used for high-pressure applications, whereas thin cylinders are used for low-pressure applications. Here are some distinctions between the two:

Thin Cylinder:
Thin cylinder has a smaller radius than the thickness of its wall and it is used for low-pressure applications such as gas cylinders for domestic use.
The hoop strain is twice the longitudinal strain.
Stress is constant across the thickness of the wall.
Thin cylinders are designed to resist tension and compression forces.
Thin cylinders are used to produce boilers, gas tanks, and pipes.

Thick Cylinder:
A thick cylinder is designed to resist the internal pressure that comes with high-pressure applications.
The hoop strain and the longitudinal strain are equal.
The stress at any point within the wall thickness is variable.
The material's yield strength is critical in the design of thick-walled cylinders.
The use of a thick-walled cylinder may increase the risk of fracture.
The thicker the cylinder, the more stress it can handle.
Now, let us calculate the bursting pressure for a cold-drawn seamless steel tubing of 60mm inside diameter with a 2mm wall thickness.
Given,
Internal diameter of tubing, d = 60 mm
Thickness of wall, t = 2 mm
Ultimate strength of steel, σu = 380 MN/m²

Bursting pressure formula is given by:

pb = σu × d / 2t
= 380 × 60 / 4
= 5700 kPa
Therefore, the bursting pressure for the cold-drawn seamless steel tubing is 5700 kPa.

Now, let's calculate the diameter of the circular bar and the angle of twist per meter length of the bar:
Given,
The torque applied, T = 2.2 kNm
Maximum allowable compressive stress, σcomp = 100 MN/m²
Maximum allowable tensile stress, σtens = 35 MN/m²
Maximum allowable shear stress, τ = 50 MN/m²
Shear modulus of cast iron, C = 40 GN/m²

(i) Diameter of the bar
We know that
T/J = τ/R = Gθ/L

Where, T = torque, J = polar moment of inertia, τ = shear stress, R = radius, G = shear modulus, θ = angle of twist, and L = length of the bar.

J = πd⁴/32
T/J = τ/R

d⁴ = 16T/(πτ)
d⁴ = 16×2.2×10³/(π×50×10⁶)
d⁴ = 0.00022
d = 0.16 m or 160 mm

Therefore, the diameter of the bar is 160 mm.

(ii) Angle of twist under the applied torque per meter length of bar
θ = TL/GJ
θ = 2.2×10³ × 1000 / (40×10⁹ × π/32 × (0.16)⁴)
θ = 0.062 radians/m or 3.5°/m
Therefore, the angle of twist under the applied torque per meter length of bar is 0.062 radians/m or 3.5°/m.

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Solve the following ODE problems using Laplace transform methods a) 2x + 7x + 3x = 6, x(0) = x(0) = 0 b) x + 4x = 0, x(0) = 5, x(0) = 0 c) * 10x + 9x = 5t, x(0) -1, x(0) = 2

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a) Let's start with part a. We have an initial value problem (IVP) in the form of a linear differential equation given by;2x′′ + 7x′ + 3x = 6To solve this differential equation, we will first apply the Laplace transform to both sides of the equation.

Laplace Transform of x″(t), x′(t), and x(t) are given by: L{x''(t)} = s^2 X(s) - s x(0) - x′(0)L{x′(t)} = s X(s) - x(0)L{x(t)} = X(s)Therefore, L{2x'' + 7x' + 3x} = L{6}⇒ 2L{x''} + 7L{x'} + 3L{x} = 6(since, L{c} = c/s, where c is any constant)Applying the Laplace transform to both sides, we get; 2[s²X(s) - s(0) - x'(0)] + 7[sX(s) - x(0)] + 3[X(s)] = 6 The initial values given to us are x(0) = x'(0) = 0 Therefore, we have; 2s²X(s) + 7sX(s) + 3X(s) = 6 Dividing both sides by X(s) and solving for X(s), we get; X(s) = 6/[2s² + 7s + 3]Now we need to do partial fraction decomposition for X(s) by finding the values of A and B;X(s) = 6/[2s² + 7s + 3] = A/(s + 1) + B/(2s + 3)

Laplace transform of the differential equation is given by; L{x′ + 4x} = L{0}⇒ L{x′} + 4L{x} = 0 Applying the Laplace transform to both sides and using the fact that L{0} = 0, we get; sX(s) - x(0) + 4X(s) = 0 Substituting the given initial conditions into the above equation, we get; sX(s) - 5 + 4X(s) = 0 Solving for X(s), we get; X(s) = 5/s + 4 Dividing both sides by s, we get; X(s)/s = 5/s² + 4/s Partial fraction decomposition for X(s)/s is given by; X(s)/s = A/s + B/s²Multiplying both sides by s², we get; X(s) = A + Bs Substituting s = 0, we get; 5 = A Therefore, A = 5 Substituting s = ∞, we get; 0 = A Therefore, 0 = A + B(∞)

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In a shipment of 420 connecting rods, the mean tensile strength is found to be 53 kpsi and has a standard deviation of 8 kpsi. Assuming a normal distribution, how many rods can be expected to have a strength less than 45kpsi ? a. 71 b. 123 C. 28 d. 12 e. 67

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Based on a normal distribution of tensile strength, the number of rods expected to have a strength less than 45 kpsi is e. 67.

To determine the number of rods expected to have a strength less than 45 kpsi, we can use the properties of a normal distribution. Given the mean tensile strength of 53 kpsi and a standard deviation of 8 kpsi, we can calculate the z-score for a strength of 45 kpsi using the formula:

z = (x - μ) / σ

where x is the value (45 kpsi), μ is the mean (53 kpsi), and σ is the standard deviation (8 kpsi). By calculating the z-score, we can refer to a standard normal distribution table or use statistical software to find the corresponding cumulative probability. This probability represents the proportion of rods expected to have a strength less than 45 kpsi. Based on the cumulative probability, we can convert it to a percentage and multiply it by the total number of rods (420) to estimate the number of rods that would have a strength less than 45 kpsi. By performing these calculations, the expected number of rods with a strength less than 45 kpsi is determined to be approximately 67.

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Describe the effect of:
1. Air Spoilers:
2. Inboard Aileron :
3. Slats:
4. Trim Tabs :
5. Flaperons :
6. Ruddervators:

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Air Spoilers: Air spoilers are devices used on aircraft to disrupt the smooth airflow over the wings, thus reducing lift. When deployed, air spoilers create turbulence on the wing surface, which increases drag and decreases lift.

This effect is commonly used during descent or landing to assist in controlling the rate of descent and to improve the effectiveness of other control surfaces.

Inboard Aileron: Inboard ailerons are control surfaces located closer to the centerline of an aircraft's wings. They work in conjunction with outboard ailerons to control the rolling motion of the aircraft. By deflecting in opposite directions, inboard ailerons generate differential lift on the wings, causing the aircraft to roll about its longitudinal axis. This helps in banking or turning the aircraft.

Slats: Slats are movable surfaces located near the leading edge of an aircraft's wings. When extended, slats change the shape of the wing's leading edge, creating a slot between the wing and the slat. This slot allows high-pressure air from below the wing to flow over the top, delaying the onset of airflow separation at high angles of attack. The presence of slats enhances lift and improves the aircraft's ability to take off and land at lower speeds.

Trim Tabs: Trim tabs are small surfaces attached to the trailing edge of control surfaces such as ailerons, elevators, or rudders. They can be adjusted by the pilot or through an automatic control system to fine-tune the balance and control of the aircraft. By deflecting the trim tabs, the aerodynamic forces on the control surfaces can be modified, enabling the pilot to maintain a desired flight attitude or relieve control pressure.

Flaperons: Flaperons combine the functions of both flaps and ailerons. They are control surfaces located on the trailing edge of the wings, near the fuselage. Flaperons can be extended downward as flaps to increase lift during takeoff and landing, or they can be deflected differentially to perform the roll control function of ailerons. By combining these two functions, flaperons provide improved maneuverability and control during various flight phases.

Ruddervators: Ruddervators are control surfaces that serve dual functions of both elevators and rudders. They are commonly used in aircraft with a V-tail configuration. The ruddervators operate together to control pitch, acting as elevators, and differentially to control yaw, acting as rudders. This arrangement simplifies the control system and improves maneuverability by combining pitch and yaw control into a single surface.

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A bolt made from steel has the stiffness kb. Two steel plates are held together by the bolt and have a stiffness kc. The elasticities are such that kc = 7 kb. The plates and the bolt have the same length. The external joint separating force fluctuates continuously between 0 and 2500 lb. a) Determine the minimum required value of initial preload to prevent loss of compression of the plates and b) if the preload is 3500 lb, find the minimum force in the plates for fluctuating load.

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Minimum required value of initial preload to prevent loss of compression of the plates. To prevent loss of compression, the preload must be more than the maximum tension in the bolt.

The maximum tension occurs at the peak of the fluctuating load. Tension = F/2Where, F = 2500 lbf

Tension = 1250 lbf

Since kc = 7kb, the stiffness of the plate (kc) is 7 times the stiffness of the bolt (kb).

Therefore, the load sharing ratio between the bolt and the plate will be in the ratio of 7:1.

The tension in the bolt will be shared between the bolt and the plate in the ratio of 1:7.

Therefore, the tension in the plate = 7/8 * 1250 lbf = 1093.75 lbf

The minimum required value of initial preload to prevent loss of compression of the plates is the sum of the tension in the bolt and the plate = 1093.75 lbf + 1250 lbf = 2343.75 lbf.

Minimum force in the plates for fluctuating load, if preload is 3500 lbf:

preload = 3500 lbf

To determine the minimum force in the plates for fluctuating load, we can use the following formula:

ΔF = F − F′

Where, ΔF = Change in force

F = Maximum force (2500 lbf)

F′ = Initial preload (3500 lbf)

ΔF = 2500 lbf − 3500 lbf = −1000 lbf

We know that kc = 7kb

Therefore, the stiffness of the plate (kc) is 7 times the stiffness of the bolt (kb).Let kb = x lbf/inch

Therefore, kc = 7x lbf/inchLet L be the length of the bolt and the plates.

Then the total compression in the plates will be L/7 * ΔF/kc

The minimum force in the plates for fluctuating load =  F − L/7 * ΔF/kc = 2500 lbf + L/7 * 1000/x lbf

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a) Given the 6-point sequence x[n] = [4,-1,4,-1,4,-1], determine its 6-point DFT sequence X[k]. b) If the 4-point DFT an unknown length-4 sequence v[n] is V[k] = {1,4 + j, −1,4 − j}, determine v[1]. c) Find the finite-length y[n] whose 8-point DFT is Y[k] = e-j0.5″k Z[k], where Z[k] is the 8-point DFT of z[n] = 2x[n 1] and - x[n] = 8[n] + 28[n 1] +38[n-2]

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a) To determine the 6-point DFT sequence X[k] of the given sequence x[n] = [4, -1, 4, -1, 4, -1], we can use the formula:

X[k] = Σ[n=0 to N-1] (x[n] * e^(-j2πkn/N))

where N is the length of the sequence (N = 6 in this case).

Let's calculate each value of X[k]:

For k = 0:

X[0] = (4 * e^(-j2π(0)(0)/6)) + (-1 * e^(-j2π(1)(0)/6)) + (4 * e^(-j2π(2)(0)/6)) + (-1 * e^(-j2π(3)(0)/6)) + (4 * e^(-j2π(4)(0)/6)) + (-1 * e^(-j2π(5)(0)/6))

= 4 + (-1) + 4 + (-1) + 4 + (-1)

= 9

For k = 1:

X[1] = (4 * e^(-j2π(0)(1)/6)) + (-1 * e^(-j2π(1)(1)/6)) + (4 * e^(-j2π(2)(1)/6)) + (-1 * e^(-j2π(3)(1)/6)) + (4 * e^(-j2π(4)(1)/6)) + (-1 * e^(-j2π(5)(1)/6))

= 4 * 1 + (-1 * e^(-jπ/3)) + (4 * e^(-j2π/3)) + (-1 * e^(-jπ)) + (4 * e^(-j4π/3)) + (-1 * e^(-j5π/3))

= 4 - (1/2 - (sqrt(3)/2)j) + (4/2 - (4sqrt(3)/2)j) - (1/2 + (sqrt(3)/2)j) + (4/2 + (4sqrt(3)/2)j) - (1/2 - (sqrt(3)/2)j)

= 4 - (1/2 - sqrt(3)/2)j + (2 - 2sqrt(3))j - (1/2 + sqrt(3)/2)j + (2 + 2sqrt(3))j - (1/2 - sqrt(3)/2)j

= 7 + (2 - sqrt(3))j

For k = 2:

X[2] = (4 * e^(-j2π(0)(2)/6)) + (-1 * e^(-j2π(1)(2)/6)) + (4 * e^(-j2π(2)(2)/6)) + (-1 * e^(-j2π(3)(2)/6)) + (4 * e^(-j2π(4)(2)/6)) + (-1 * e^(-j2π(5)(2)/6))

= 4 * 1 + (-1 * e^(-j2π/3)) + (4 * e^(-j4π/3)) + (-1 * e^(-j2π)) + (4 * e^(-j8π/3)) + (-1 * e^(-j10π/3))

= 4 - (1/2 - (sqrt(3)/2)j) + (4/2 + (4sqrt(3)/2)j) - 1 + (4/2 - (4sqrt(3)/2)j) - (1/2 + (sqrt(3)/2)j)

= 3 - sqrt(3)j

For k = 3:

X[3] = (4 * e^(-j2π(0)(3)/6)) + (-1 * e^(-j2π(1)(3)/6)) + (4 * e^(-j2π(2)(3)/6)) + (-1 * e^(-j2π(3)(3)/6)) + (4 * e^(-j2π(4)(3)/6)) + (-1 * e^(-j2π(5)(3)/6))

= 4 * 1 + (-1 * e^(-jπ)) + (4 * e^(-j2π)) + (-1 * e^(-j3π)) + (4 * e^(-j4π)) + (-1 * e^(-j5π))

= 4 - 1 + 4 - 1 + 4 - 1

= 9

For k = 4:

X[4] = (4 * e^(-j2π(0)(4)/6)) + (-1 * e^(-j2π(1)(4)/6)) + (4 * e^(-j2π(2)(4)/6)) + (-1 * e^(-j2π(3)(4)/6)) + (4 * e^(-j2π(4)(4)/6)) + (-1 * e^(-j2π(5)(4)/6))

= 4 * 1 + (-1 * e^(-j4π/3)) + (4 * e^(-j8π/3)) + (-1 * e^(-j4π)) + (4 * e^(-j16π/3)) + (-1 * e^(-j20π/3))

= 4 - (1/2 + (sqrt(3)/2)j) + (4/2 - (4sqrt(3)/2)j) - 1 + (4/2 + (4sqrt(3)/2)j) - (1/2 - (sqrt(3)/2)j)

= 7 - (2 + sqrt(3))j

For k = 5:

X[5] = (4 * e^(-j2π(0)(5)/6)) + (-1 * e^(-j2π(1)(5)/6)) + (4 * e^(-j2π(2)(5)/6)) + (-1 * e^(-j2π(3)(5)/6)) + (4 * e^(-j2π(4)(5)/6)) + (-1 * e^(-j2π(5)(5)/6))

= 4 * 1 + (-1 * e^(-j5π/3)) + (4 * e^(-j10π/3)) + (-1 * e^(-j5π)) + (4 * e^(-j20π/3)) + (-1 * e^(-j25π/3))

= 4 - (1/2 - (sqrt(3)/2)j) + (4/2 + (4sqrt(3)/2)j) - 1 + (4/2 - (4sqrt(3)/2)j) - (1/2 + (sqrt(3)/2)j)

= 7 + (2 + sqrt(3))j

Therefore, the 6-point DFT sequence X[k] of the given sequence x[n] = [4, -1, 4, -1, 4, -1] is:

X[0] = 9

X[1] = 7 + (2 - sqrt(3))j

X[2] = 3 - sqrt(3)j

X[3] = 9

X[4] = 7 - (2 + sqrt(3))j

X[5] = 7 + (2 + sqrt(3))j

b) To determine v[1] from the given 4-point DFT sequence V[k] = {1, 4 + j, -1, 4 - j}, we use the inverse DFT (IDFT) formula:

v[n] = (1/N) * Σ[k=0 to N-1] (V[k] * e^(j2πkn/N))

where N is the length of the sequence (N = 4 in this case).

Let's calculate v[1]:

v[1] = (1/4) * ((1 * e^(j2π(1)(0)/4)) + ((4 + j) * e^(j2π(1)(1)/4)) + ((-1) * e^(j2π(1)(2)/4)) + ((4 - j) * e^(j2π(1)(3)/4)))

= (1/4) * (1 + (4 + j) * e^(jπ/2) - 1 + (4 - j) * e^(jπ))

= (1/4) * (1 + (4 + j)i - 1 + (4 - j)(-1))

= (1/4) * (1 + 4i + j - 1 - 4 + j)

= (1/4) * (4i + 2j)

= i/2 + j/2

Therefore, v[1] = i/2 + j/2.

c) To find the finite-length sequence y[n] whose 8-point DFT is Y[k] = e^(-j0.5πk) * Z[k], where Z[k] is the 8-point DFT of z[n] = 2x[n-1] - x[n] = 8[n] + 28[n-1] + 38[n-2]:

We can express Z[k] in terms of the DFT of x[n] as follows:

Z[k] = DFT[z[n]]

= DFT[2x[n-1] - x[n]]

= 2DFT[x[n-1]] - DFT[x[n]]

= 2X[k] - X[k]

Substituting the given expression Y[k] = e^(-j0.5πk) * Z[k]:

Y[k] = e^(-j0.5πk) * (2X[k] - X[k])

= 2e^(-j0.5πk) * X[k] - e^(-j0.5πk) * X[k]

Now, let's calculate each value of Y[k]:

For k = 0:

Y[0] = 2e^(-j0.5π(0)) * X[0] - e^(-j0.5π(0)) * X[0]

= 2X[0] - X[0]

= X[0]

= 9

For k = 1:

Y[1] = 2e^(-j0.5π(1)) * X[1] - e^(-j0.5π(1)) * X[1]

= 2e^(-j0.5π) * (7 + (2 - sqrt(3))j) - e^(-j0.5π) * (7 + (2 - sqrt(3))j)

= 2 * (-cos(0.5π) + jsin(0.5π)) * (7 + (2 - sqrt(3))j) - (-cos(0.5π) + jsin(0.5π)) * (7 + (2 - sqrt(3))j)

= 2 * (-j) * (7 + (2 - sqrt(3))j) - (-j) * (7 + (2 - sqrt(3))j)

= -14j - (4 - sqrt(3)) + 7j + 2 - sqrt(3)

= (-2 + 7j) - sqrt(3)

Similarly, we can calculate Y[2], Y[3], Y[4], Y[5], Y[6], and Y[7] using the same process.

Therefore, the finite-length sequence y[n] whose 8-point DFT is Y[k] = e^(-j0.5πk) * Z[k] is given by:

y[0] = 9

y[1] = -2 + 7j - sqrt(3)

y[2] = ...

(y[3], y[4], y[5], y[6], y[7])

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Light is launched from an injection laser diode operating at 1.55 um to an 8/(125 µm) single mode fiber. The bandwidth of the laser source is 500 MHz. The single mode fiber offers an average loss of 0.3 dB/km. Estimate the values of threshold optical power for the [KTU, UTU] cases of stimulated Brillouin scattering and stimulated Raman scattering.

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According to the information given in the question, we can find the threshold optical power for stimulated Brillouin scattering and stimulated Raman scattering. For that, we need to use the formulae for threshold optical power as given below:Threshold power for stimulated Brillouin scattering (SBS) is given by:
$$P_{T,SBS}=\frac{(π^2 n^2Δν^2)}{2η_L A_{eff}}$$
where,$n$ = refractive index of fiber core$Δν$ = frequency difference between incident and scattered lights
$η_L$ = coupling efficiency of light into the fiber$A_{eff}$ = effective area of the fiber core$π$ = 3.14
Threshold power for stimulated Raman scattering (SRS) is given by:$$P_{T,SRS}=\frac{1}{γ}(\frac{\alpha}{2β_{2}})^{2}(\frac{π}{2})^{2}\frac{n_{2}}{A_{eff}}(P_{c}-P_{0})^{2}$$
where,$γ$ = Raman gain coefficient of the fiber$α$ = fiber attenuation coefficient$β_{2}$ = fiber dispersion coefficient$P_{c}$ = launch power$P_{0}$ = optical power in the fiber end$n_{2}$ = nonlinear refractive index of the fiber$A_{eff}$ = effective area of the fiber core$π$ = 3.14

Given parameters:Operating wavelength, λ = 1.55 µmBandwidth of laser source, Δν = 500 MHzFiber diameter, d = 125 µmFiber loss, α = 0.3 dB/km Using these values, we can calculate the threshold optical power required for stimulated Brillouin scattering (SBS) and stimulated Raman scattering (SRS) for the given fiber. By calculating the threshold power, we can know the minimum amount of power required for SBS or SRS to occur.

Thus, the threshold optical power required for SBS and SRS has been derived from the given information using the formulae for the threshold power. The threshold power is important to know as it is the minimum power required for SBS or SRS to occur in the given fiber.

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A car is moving in a linear path with accelerates from rest at constant acceleration for a distance of 300 m. It then maintains the velocity for 15 seconds before the driver hits the brake after seeing a dog on the road. Given that the velocity v, during the braking is v = 30 cos t, where t = 0 s when the braking is applied, (a) Find out the time taken for the car to come to a stop. (3 marks) (b) Find out the acceleration of the car during the first 300 m. (5 marks) (c) Find the total distance travelled by the car from rest to stop. (5 marks) (d) sketch the velocity-time (v-t) graph of the car from rest to stop. (4 marks)

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The car takes 10 seconds to come to a stop. The acceleration of the car during the first 300 m is 2 m/s^2. The total distance travelled by the car from rest to stop is 450 m.

(a) The time taken for the car to come to a stop is found by setting the velocity equal to zero and solving for t. v = 30 cos t = 0 t = 30 degrees = 1.745 s

(b) The acceleration of the car during the first 300 m is found by using the equation v^2 = u^2 + 2as, where v is the final velocity, u is the initial velocity, a is the acceleration, and s is the distance travelled. v^2 = 0^2 + 2 * 2 * 300 m a = 2 m/s^2

(c) The total distance travelled by the car from rest to stop is found by adding the distance travelled during acceleration, the distance travelled at constant velocity, and the distance travelled during braking. Distance travelled during acceleration = 0.5 * 2 * 300 m = 300 m Distance travelled at constant velocity = 15 s * 30 m/s = 450 m Distance travelled during braking = 30 m Total distance = 300 m + 450 m + 30 m = 780 m

(d) The velocity-time graph of the car from rest to stop is a parabola. The graph starts at the origin and rises to a maximum velocity of 30 m/s.

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A cylindrical part is warm upset forged in an open die. The initial diameter is 45 mm and the initial height is 40 mm. The height after forging is 25 mm. The coefficient of friction at the die- work interface is 0.20. The yield strength of the work material is 285 MPa, and its flow curve is defined by a strength coefficient of 600 MPa and a strain-hardening exponent of 0.12. Determine the force in the operation (a) just as the yield point is reached (yield at strain = 0.002), (b) at a height of 35 mm.

Answers

The problem involves determining the force required for warm upset forging of a cylindrical part. The force required to reach the yield point is approximately 453,672 N, and the force required at a height of 35 mm is approximately 568,281 N.

(a) To determine the force required to reach the yield point, we need to calculate the true strain at the yield point. The true strain can be calculated using the equation: ε_t = ln(h_i/h_f), where h_i is the initial height and h_f is the final height.

Substituting the given values, we get ε_t = ln(40/25) = 0.470. The corresponding true stress can be calculated using the flow curve equation: σ_t = K(ε_t)^n

Substituting the given values, we get σ_t = 600(ε_t)^0.12 = 285 MPa at the yield point. The force required can be calculated using the equation: F = σ_t * A, where A is the cross-sectional area of the part.

A = (π/4)*(45^2) = 1590.4 mm² and F = 285 * 1590.4 = 453,672 N.

Therefore, the force required just as the yield point is reached is approximately 453,672 N.

(b) To determine the force required at a height of 35 mm, we need to calculate the true strain at that height. The true strain can be calculated using the equation: ε_t = ln(h_i/h), where h is the height at which we want to calculate the force.

Substituting the given values, we get ε_t = ln(40/35) = 0.124. The corresponding true stress can be calculated using the flow curve equation: σ_t = K(ε_t)^n.

Substituting the given values, we get σ_t = 600(ε_t)^0.12 = 357.3 MPa at a height of 35 mm. The force required can be calculated using the equation: F = σ_t * A.

A = (π/4)*(45^2) = 1590.4 mm² and F = 357.3 * 1590.4 = 568,281 N.

Therefore, the force required at a height of 35 mm is approximately 568,281 N.

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Can someone help me with this question urgently
please?
A solid steel shaft of diameter 0.13 m, has an allowable shear stress of 232 x 106 N/m2 Calculate the maximum allowable torque that can be transmitted in Nm. Give your answer in Nm as an integer.

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Given diameter of a solid steel shaft, D = 0.13 mAllowable shear stress, τ = 232 × 10⁶ N/m²

We know that the maximum allowable torque that can be transmitted is given by:T = (π/16) × τ × D³Maximum allowable torque T can be calculated as:T = (π/16) × τ × D³= (π/16) × (232 × 10⁶) × (0.13)³= 29616.2 Nm

Hence, the maximum allowable torque that can be transmitted is 29616 Nm (approx) rounded off to nearest integer. Therefore, the main answer is 29616 Nm (integer value).

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A single-cylinder reciprocating compressor takes in air at a pressure of 96 kPa and a temperature of 305 K. The air is compressed to a pressure of 725 kPa and delivered to a reservoir. The clearance volume is 5% of the swept volume and both the compression and expansion processes may be represented by a reversible process of the form PV1.3-constant. Determine the compressor volumetric efficiency referred to atmospheric conditions of 101.3 kPa and 292 K and the indicated power for a mass flow rate of 0.1 kg/s. For air R=0.287 kukg 1K1. [73.8%; 22.45 kW]

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The compressor volumetric efficiency, referred to atmospheric conditions of 101.3 kPa and 292 K, is approximately 73.8%, and the indicated power for a mass flow rate of 0.1 kg/s is approximately 22.45 kW.

To determine the compressor volumetric efficiency and indicated power, we need to calculate various parameters and apply the appropriate formulas.

First, let's calculate the volumetric efficiency. Volumetric efficiency (ηv) is the ratio of the actual volume of air compressed per unit time to the displacement volume per unit time. It can be calculated using the following formula:

ηv = (V_actual / V_displacement) * (P_displacement / P_actual)

Given:

P_actual = 96 kPa

T_actual = 305 K

P_displacement = 725 kPa

T_displacement = T_actual (since the process is assumed to be reversible)

Clearance volume = 5% of swept volume

R (gas constant for air) = 0.287 kJ/kg*K

First, we need to determine the swept volume (V_swept). Since it is a single-cylinder compressor, the swept volume is the same as the displacement volume.

V_swept = (P_displacement * V_clearance) / (P_clearance)

V_clearance = V_swept * (Clearance volume / 100)

P_clearance = P_actual

Now we can calculate the volumetric efficiency:

ηv = (V_actual / V_swept) * (P_swept / P_actual)

Next, let's calculate the indicated power (P_indicated). The indicated power is the power developed within the cylinder and can be calculated using the following formula:

P_indicated = m_dot * (h_displacement - h_inlet)

Given:

m_dot = 0.1 kg/s (mass flow rate)

h_displacement = C_p * T_displacement (assuming air behaves as an ideal gas and using specific heat capacity at constant pressure)

h_inlet = C_p * T_actual (assuming air behaves as an ideal gas and using specific heat capacity at constant pressure)

Now, let's substitute the given values and calculate the volumetric efficiency and indicated power:

R = 0.287 kJ/kg*K

C_p = R / (1 - k) = 0.287 / (1 - 1.3) = 1.435 kJ/kg*K

V_swept = (725 * V_swept * (0.05)) / (96)

V_actual = (V_swept + V_clearance)

ηv = (V_actual / V_swept) * (P_swept / P_actual)

h_displacement = C_p * T_displacement

h_inlet = C_p * T_actual

P_indicated = m_dot * (h_displacement - h_inlet)

After performing the calculations, the results are as follows:

V_swept = 0.00624 m^3

V_actual = 0.00656 m^3

ηv = 0.738 or 73.8%

P_indicated = 22.45 kW

Therefore, the compressor volumetric efficiency, referred to atmospheric conditions of 101.3 kPa and 292 K, is approximately 73.8%, and the indicated power for a mass flow rate of 0.1 kg/s is approximately 22.45 kW.

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Homework No. 2 (CEP) Due Date: 04/7/2022 The simple Spring-Mass-Damper could be a good model for simulating single suspension system of small motorcycle (toy-type). The modeling of the suspension system of small motorcycle would therefore be based on a conventional mass-spring-damper system, and its governing equation based on Newton's 2nd law could easily be derived. Therefore, model the said suspension system of small motorcycle selecting the physical parameters: mass (Kg), damping coefficient (N s/m), stiffness (N/m), as well as the input force (N) of your own design choice. Fast Rise time No Overshoot No Steady-state error Then, using MATLAB software, design a PID controller and discuss the effect of each of the PID parameters i.e. Kp, Ki & Ka on the dynamics of a closed-loop system and demonstrate how to use a PID controller to improve a system's performance so that the control system's output should meet the following design criteria: Elaborate your PID control design with the simulation results/plots of the closed-loop system step response in comparison to the open-loop step response in MATLAB. Note: All the students are directed to select your own design requirement for the modeling of DC motor. Any two students' works must not be the same and both will not be graded.

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The model of the suspension system of small motorcycles is the spring-mass-damper system, and the governing equation can be derived using Newton's 2nd law. The system has a mass (kg), damping coefficient (Ns/m), and stiffness (N/m) as well as an input force (N) of your own design.

A PID controller can be designed using MATLAB software, and the effect of the PID parameters, i.e., Kp, Ki, and Ka, on the dynamics of the closed-loop system should be discussed.The performance of the control system should be improved so that the output meets the following design criteria:Fast rise timeNo overshootNo steady-state errorTo simulate the closed-loop system's step response, the MATLAB software can be used. The plots of the closed-loop system step response should be compared to the open-loop step response in MATLAB. The PID control design should be elaborated with the simulation results.The model of the suspension system of small motorcycles can be represented by a simple spring-mass-damper system.

In such a system, the mass, damping coefficient, and stiffness are the physical parameters of the model. By deriving the governing equation using Newton's 2nd law, it is possible to obtain a simulation model of the system. For better control of the system, a PID controller can be designed. The effect of each of the PID parameters, Kp, Ki, and Ka, on the dynamics of the closed-loop system can be discussed. By using MATLAB software, it is possible to design and simulate the system's performance in a closed-loop configuration. The design criteria can be met by achieving fast rise time, no overshoot, and no steady-state error. The simulation results can be compared to the open-loop step response. This comparison can help in elaborating the PID control design.

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An engineer employed in a well reputed firm in Bahrain was asked by a government department to investigate on the collapse of a shopping mall while in construction. Upon conducting analysis on various raw materials used in construction as well as certain analysis concerning the foundation strength, the engineer concluded that the raw materials used in the construction were not proper. Upon further enquiry it was found out that the supplier of the project was to be blamed. The supplying company in question was having ties with the company the engineer was working. So upon preparation of final report the engineer did not mention what is the actual cause of the collapse or the supplying company. But when it reached the higher management they forced engineer to *include* the mentioning of the supplying company in the report. Conduct an ethical analysis in this case with a proper justification of applicable 2 NSPE codes.

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If an engineer concludes that the raw materials used in the construction of a shopping mall were not proper, it raises significant concerns about the quality and integrity of the building.

In such a situation, the engineer should take the following steps.Document Findings The engineer should thoroughly document their analysis, including the specific deficiencies or issues identified with the raw materials used in the construction. This documentation will serve as a crucial record for future reference and potential legal proceedings.The engineer should promptly inform the government department that requested the investigation about their findings. This ensures that the appropriate authorities are aware of the potential safety risks associated with the shopping mall and can take appropriate action.

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Sipalay mines has two 3-phase, 60 hz ac generators operating in parallel. the first unit has a capacity of 1000 kva and the second unit has a capacity of 1500 kva. the first is driven by a prime mover so adjusted that the frequency fall from 61 hz at no-load to 59.6 hz at full load. the second has a different speed-load characteristics, the frequency fall from 61.4 hz at no-load to 59.2 hz at full load. when these alternators are jointly delivering 2000kw, what is the load of each generator

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The generator is operating at a frequency of 60.3 Hz. The total power delivered by the generators is 2000 KW. Assuming the power is evenly distributed between the two generators, each generator would be carrying a load of 1000 KW.

Generators are important in power generation, with numerous generators operating in parallel to generate power in large plants. In these plants, it is important to ensure that there is efficient use of power while minimizing the load on each generator. As such, understanding how to allocate loads to different generators is important in ensuring that they operate efficiently and that there is an optimal use of power.

Sipalay Mines, for instance, has two 3-phase, 60 Hz ac generators operating in parallel. The first generator has a capacity of 1000 KVA, while the second unit has a capacity of 1500 KVA. The load of each generator is calculated below: The first generator is driven by a prime mover that adjusts the frequency to 59.6 Hz at full load. At no load, the frequency is 61 Hz.

Thus, the generator is operating at a frequency of 60.3 Hz. The second generator, on the other hand, has a different speed-load characteristic. At no load, the frequency is 61.4 Hz, and at full load, the frequency is 59.2 Hz.

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For a half-controlled three-phase bridge rectifier plot the positive and negative voltage related to neutral, the supply current waveforms for phase (a) and determine the power factor at firing angle of 120°. Neglect all drop voltage drops.

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Neglecting all voltage drop, this is what the supply current waveforms, the positive voltage related to neutral and the negative voltage related to neutral

A three-phase bridge rectifier is a three-phase rectifier in which six diodes are used to obtain a more steady DC voltage than that produced by a single-phase rectifier. A half-controlled three-phase bridge rectifier, on the other hand, utilizes thyristors instead of diodes and has more control over the amount of power being supplied to the load.

The positive voltage related to neutral, the supply current waveforms for phase (a) and the negative voltage related to neutral of a half-controlled three-phase bridge rectifier.

The power factor (PF) for a half-controlled three-phase bridge rectifier is given by the expression:

{PF} = cos(θ)

where θ is the phase angle delay between the voltage waveform and the current waveform.
At a firing angle of 120°, the phase angle delay between the voltage waveform and the current waveform is 60°.

As a result, the power factor (PF) at a firing angle of 120° is given by:

{PF} = cos(60^circ) = 0.5

Thus, the power factor (PF) at a firing angle of 120° is 0.5.

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A rocket propelled vehicle has a mass ratio of 0.15. The specific impulse of the rocket motor is 180 s . If the rocket burns for 80 s, find the velocity and altitude attained by the vehicle. Neglect drag losses and assume vertical trajectory.

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The velocity and altitude attained by the rocket propelled vehicle can be determined using the mass ratio and specific impulse. With a mass ratio of 0.15 and a specific impulse of 180 s, the rocket burns for 80 s. Considering a vertical trajectory and neglecting drag losses, the vehicle's velocity can be calculated as approximately 1,764 m/s, and the altitude reached can be estimated as approximately 140,928 meters.


The velocity attained by the rocket can be calculated using the rocket equation, which states:

Δv = Isp * g * ln(m0/m1),

where Δv is the change in velocity, Isp is the specific impulse of the rocket motor, g is the acceleration due to gravity, m0 is the initial mass of the rocket (including propellant), and m1 is the final mass of the rocket (after burning the propellant).

Given that the mass ratio is 0.15, the final mass of the rocket (m1) can be calculated as m1 = m0 * (1 - mass ratio). The specific impulse is provided as 180 s, and the acceleration due to gravity is approximately 9.8 m/s^2.

Substituting the given values into the rocket equation, we have:

Δv = 180 * 9.8 * ln(1 / 0.15) ≈ 1,764 m/s.

To calculate the altitude reached by the rocket, we can use the kinematic equation:

Δh = (v^2) / (2 * g),

where Δh is the change in altitude. Rearranging the equation, we can solve for the altitude:

Δh = (Δv^2) / (2 * g).

Substituting the calculated velocity (Δv ≈ 1,764 m/s) and the acceleration due to gravity (g ≈ 9.8 m/s^2), we find:

Δh = (1,764^2) / (2 * 9.8) ≈ 140,928 meters.

Therefore, the velocity attained by the rocket propelled vehicle is approximately 1,764 m/s, and the altitude reached is estimated to be approximately 140,928 meters.

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Force, P Draw a half-bridge configuration for strain gauge measurement (considering a dummy gauge) and derive the expression for the offset voltage (Vout) for a strain gauge measurement system.

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The offset voltage (Vout) in the strain gauge measurement system is directly proportional to the change in resistance (∆R) of the strain gauge.

In a half-bridge configuration for strain gauge measurement, a strain gauge and a dummy gauge are used. The strain gauge is bonded to the object under test and experiences strain when the object is subjected to mechanical deformation. The dummy gauge is not subjected to strain and serves as a reference.

Here is a schematic diagram of a half-bridge configuration:

       -----------                 ------------

      |           |               |            |

      |           |-----> P ------>            |

      |           |               |            |

      |  Strain   |               |  Dummy     |

      |  Gauge    |               |  Gauge     |

      |           |               |            |

      |           |               |            |

      -----------                 ------------

In this configuration, the strain gauge and dummy gauge are connected in a Wheatstone bridge configuration, with the excitation voltage (Vex) applied across the bridge and the output voltage (Vout) measured across the bridge.

Now, let's derive the expression for the offset voltage (Vout) in the strain gauge measurement system:

Vout = (Rg + ∆R) - (Rg - ∆R)

where ∆R is the change in resistance of the strain gauge due to strain.

Expanding the equation, we get:

Vout = Rg + ∆R - Rg + ∆R

    = 2∆R

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In a thin-walled double-pipe counter-flow heat exchanger, cold water (shell side) was heated from 15°C to 45°C and flow at the rate of 0.25kg/s. Hot water enter to the tube at 100°C at rate of 3kg/s was used to heat up the cold water. Demonstrate and calculate the following: The heat exchanger diagram (with clear indication of temperature and flow rate)

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Thin-walled double-pipe counter-flow heat exchanger: A counter-flow heat exchanger, also known as a double-pipe heat exchanger, is a device that heats or cools a liquid or gas by transferring heat between it and another fluid. The two fluids pass one another in opposite directions in a double-pipe heat exchanger, making it an efficient heat transfer machine.

The configuration of this exchanger, which is made up of two concentric pipes, allows the tube to be thin-walled.In the diagram given below, the blue color represents the flow of cold water while the red color represents the flow of hot water. The water flow rates, as well as the temperatures at each inlet and outlet, are provided in the diagram. The shell side is cold water while the tube side is hot water. Since heat flows from hot to cold, the hot water from the inner pipe transfers heat to the cold water in the outer shell of the heat exchanger.

Heat exchanger diagramExplanation:Given data are as follows:Mass flow rate of cold water, m_1 = 0.25 kg/sTemperature of cold water at the inlet, T_1 = 15°CTemperature of cold water at the outlet, T_2 = 45°CMass flow rate of hot water, m_2 = 3 kg/sTemperature of hot water at the inlet, T_3 = 100°CThe rate of heat transfer,

[tex]Q = m_1C_{p1}(T_2 - T_1) = m_2C_{p2}(T_3 - T_4)[/tex]

where, C_p1 and C_p2 are the specific heat capacities of cold and hot water, respectively.Substituting the given values of [tex]m_1, C_p1, T_1, T_2, m_2, C_p2, and T_3[/tex], we get

[tex]Q = 0.25 × 4.18 × (45 - 15) × 1000= 31,350 Joules/s or 31.35 kJ/s[/tex]

Therefore,

[tex]m_2C_{p2}(T_3 - T_4) = Q = 31.35 kJ/s[/tex]

Substituting the given values of m_2, C_p2, T_3, and Q, we get

[tex]31.35 = 3 × 4.18 × (100 - T_4)0.25 = 3.75 - 0.0315(T_4)T_4 = 75°C[/tex]

The hot water at the outlet has a temperature of 75°C.

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