All of the above The correct statement for the flow inside tube is "All of the above".
Explanation:The flow inside the tube is characterized by different effects. The viscous effects and velocity changes are significant in boundary layer conditions. Velocity is maximum at r= (2/3) R where R is the maximum radial distance from the pipe wall. In Fully developed flow velocity is a function of both r and x. Hence all the given statements are true for the flow inside the tube.Q2. Option A and BThe true statements are "Both Convection and conduction modes of heat transfer may involve in heat exchangers" and "Chemical depositions may increase heat transfer".Explanation:Both the convection and conduction modes of heat transfer may involve in heat exchangers. Chemical depositions may increase heat transfer. Hence, option A and B are the true statements.Q3. Both B and CThe true statement is "Both B and C".Explanation:The pressure loss ΔP is proportional to diameter. Head loss(hL) is proportional to pressure differential. Hence, both statements B and C are true.
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The illustration below shows the grain flow of a gear
tooth. What was the main manufacturing process used to create the
feature?
Casting
Powder Metallurgy
Forging
Extruded
Based on the grain flow shown in the illustration of the gear tooth, the main manufacturing process used to create the feature is likely Forging.
Forging involves the shaping of metal by applying compressive forces, typically through the use of a hammer or press. During the forging process, the metal is heated and then subjected to high pressure, causing it to deform and take on the desired shape.
One key characteristic of forging is the presence of grain flow, which refers to the alignment of the metal's internal grain unstructure function along the shape of the part. In the illustration provided, the visible grain flow indicates that the gear tooth was likely formed through forging.
Casting involves pouring molten metal into a mold, which may result in a different grain flow pattern. Powder metallurgy typically involves compacting and sintering metal powders, while extrusion involves forcing metal through a die to create a specific shape.
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Fick's first law gives the expression of diffusion flux (l) for a steady concentration gradient (Δc/ Δx) as: J=-D Δc/ Δx
Comparing the diffusion problem with electrical transport analogue; explain why the heat treatment process in materials processing has to be at high temperatures.
Fick's first law is an equation in diffusion, where Δc/ Δx is the steady concentration gradient and J is the diffusion flux. The equation is J=-D Δc/ Δx. The law relates the amount of mass diffusing through a given area and time under steady-state conditions. Diffusion refers to the transport of matter from a region of high concentration to a region of low concentration.
The driving force for diffusion is the concentration gradient. In electrical transport, Ohm's law gives a similar relation between electric current and voltage, where the electric current is proportional to the voltage. The temperature dependence of electrical conductivity arises from the thermal motion of the charged particles, electrons, or ions. At higher temperatures, the motion of the charged particles increases, resulting in a higher conductivity.
Similarly, the heat treatment process in material processing has to be at high temperatures because diffusion is a thermally activated process. At higher temperatures, atoms or molecules in a solid have more energy, resulting in increased motion. The increased motion, in turn, increases the rate of diffusion. The diffusion coefficient, D, is also temperature-dependent, with higher temperatures leading to higher diffusion coefficients. Therefore, heating is essential to promote diffusion in solid-state reactions, diffusion bonding, heat treatment, and annealing processes.
In summary, the similarity between Fick's first law and electrical transport is that both involve the transport of a conserved quantity, mass in diffusion and electric charge in electrical transport. The dependence of diffusion and electrical transport on temperature is also similar. Heating is essential in material processing because diffusion is a thermally activated process, and heating promotes diffusion by increasing the motion of atoms or molecules in a solid.
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1. (20pts) Schedule 80 PVC pipe has an outside diameter of 1.900in and an inside diameter of 1.476in. PVC has a yield strength of 8ksi and an elastic modulus of 400ksi. You intend to make a "potato cannon." a. (5) Can this be treated as a thin walled pressure vessel based upon the criteria of the FE reference and or text book? b. (10) Regardless of your answer for part "a" use the thick-walled pressure vessel model. Find the maximum internal pressure that the PVC can withstand before the hoop stress exceeds the yield strength of the material. c. (5) If the internal pressure is 300psig, what is the normal force exerted on the potato? Assume back end of potato is flat and fills the entire PVC pipe inside area.
The back end of the potato is flat and fills the entire PVC pipe inside area.Substituting the given values in the equation, we get the value of Fn.Fn= p * A= 300 * π * (1.476/2)²= 535.84 lb.
a. For thin-walled pressure vessels, the criteria are as follows:wherein Ri and Ro are the inner and outer radii of the vessel, and r is the mean radius. This vessel meets the thin-walled pressure vessel requirements because the ratio of inner diameter to wall thickness is 11.6, which is higher than the criterion of 10.b. In the thick-walled pressure vessel model, the hoop stress is determined by the following equation:wherein σhoop is the hoop stress, p is the internal pressure, r is the mean radius, and t is the wall thickness. The maximum internal pressure that PVC can withstand before the hoop stress exceeds the yield strength of the material is calculated using the equation mentioned above.Substituting the given values in the equation, we get the value of p.σhoop
= pd/2tσhoop
= p * (1.9 + 1.476) / 2 / (1.9 - 1.476)
= 13.34psi.
The maximum internal pressure is 13.34psi.c. Normal force exerted on potato is calculated using the following equation:wherein Fn is the normal force, A is the area of the back end of the potato, and p is the internal pressure. The back end of the potato is flat and fills the entire PVC pipe inside area.Substituting the given values in the equation, we get the value of Fn.Fn
= p * A
= 300 * π * (1.476/2)²
= 535.84 lb.
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A closed system initially contains 2 kg of air at 40°C and 2 bar. Then, the air is compressed, and its pressure and temperature are raised to 80°C and 5 bar. Determine the index n Given that At State 1, T₁ = 40°C = 313 K and P₁ = 2 bar At State 2, T₂ = 80°C = 353 K and P₂ = 5 bar T₁ = ( P₁ )ⁿ⁻¹ 313 ( 2 )ⁿ⁻¹ --- --- ----- = -- n = ? T₂ P₂ 353 5
Given,Initial state of the system, T1 = 40 °C
= 313 K and
P1 = 2 bar. Final state of the system,
T2 = 80 °C
= 353 K and
P2 = 5 bar.
T1 = P1(n-1) / (P2 / T2)n
= [ T1 * (P2 / P1) ] / [T2 + (n-1) * T1 * (P2 / P1) ]n
= [ 313 * (5 / 2) ] / [ 353 + (n-1) * 313 * (5 / 2)]n
= 2.1884approx n = 2.19 (approximately)
Therefore, the index n of the system is 2.19 (approx). Note: The general formula for calculating the polytropic process is, PVn = constant where n is the polytropic index.
If n = 0, the process is isobaric;
If n = ∞, the process is isochoric.
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Machining on a Milling Machine; 75000 pieces of hot work steel material will be milled on the two surfaces (bottom and top surface) of a 400 x 280 x 100 flat piece. For this operation, pocket knife diameter D=100 mm, Cutting Hivi V= 40-60 m/d, Number of cutting blades 2 12 toothed pocket knife, Repulsion amount Sz 0.3
mm. Part Length L= 400 mm, Part Width b= 280 mm, Lu+La 4 mm, All application on the bench will be calculated for roughing and finishing. According to these given;
a) Number of Revolutions?
b) what is the feedrate?
c) Number of passes?
d) What is the table travel length?
e) Total machining time for a part?
f) 75,000. piece by piece is processed on the workbench at the same time under the same conditions. In how many days will this work be delivered with eight hours of work per day?
g) What should the processing sequence be like? Write.
h) Write down the hardware time?
Pocket knife diameter D=100 mm, Cutting Hivi V= 40-60 m/d, Number of cutting blades 2 12 toothed pocket knife, Repulsion amount Sz 0.3 mm.
Part Length L= 400 mm,
Part Width b= 280 mm
Lu+La 4 mm.owance) ÷ (Cutter diameter - Cutter repulsion)
Number of Passes = [tex](400 + 4) ÷ (100 - 0.3)[/tex]
Table travel length = (Part dimension perpendicular to cutting direction + Allowance) ÷ sin(Cutter slope angle)
Let's substitute the given values.
Table travel length =[tex](280 + 4) ÷ sin (90° - 60°) = 288.03 ≈ 289 mm[/tex]
Total machining time for a part =[tex]{(5 × 289) ÷ 0.2244} × 60 = 3,660 minutes ≈ 61 hours[/tex]
In 1 hour, 1 part is manufactured. So, to manufacture 75000 parts;
Total time required =[tex]75000 × 61 = 4,575,000 minutes ≈ 8,438 days ≈ 23.1 years[/tex]
Given that the cutting speed = 40-60 m/d
Let's assume that the cutting speed is at the lowest range of the given data that is 40 m/d.
The diameter of the cutter = 100mm.
[tex]Cutting Time = {(400 × 5) ÷ (40 × 100)} × 60 = 30 minutes[/tex]
The non-cutting time can be calculated as,
Non-cutting time = Total machining time for a part - Cutting time
= 61 - 30 = 31 minutes.
So, the hardware time will be;
Hardware Time = Cutting time + Non-cutting time = [tex]30 + 31 = 61[/tex] minutes.
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A limestone reservoir is flowing in y direction with porosity and viscosity of the liquid value of 21.5% and 25.1 cp respectively. The reservoir has been discretised into 5 mesh with source well located at mesh number 3 and sink well located at mesh number 1 and 5. The initial pressure of the system is 5225.52 psia and the values of Dz. Dy and Dx are 813 ft, 831 ft and 83.1 ft respectively. The liquid flow rate is held constant at 282.52 STB/day and the permeability of the reservoir in y direction is 122.8 mD. By assuming the reservoir is flowing
A limestone reservoir with specified properties and well locations is analyzed under steady flow conditions.
Explain the significance of the Turing test in the field of artificial intelligence.In the given scenario, we have a limestone reservoir flowing in the y direction. The porosity and viscosity of the liquid in the reservoir are 21.5% and 25.1 cp, respectively.
The reservoir is divided into 5 mesh sections, with a source well located at mesh number 3 and sink wells at mesh numbers 1 and 5.
The initial pressure in the system is 5225.52 psia, and the values of Dz, Dy, and Dx are 813 ft, 831 ft, and 83.1 ft, respectively.
The liquid flow rate is kept constant at 282.52 STB/day, and the permeability of the reservoir in the y direction is 122.8 mD.
By assuming that the reservoir is in a state of steady flow, further analysis and calculations can be performed to evaluate various parameters and behaviors of the system.
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A conical tube is fixed vertically with its smaller end upwards and it forms a part of pipeline. The velocity at the smaller end is 4.5 m/s and at the large end 1.5 m/s. Length of conical tube is 1.5 m. The pressure at the upper end is equivalent to a head of 10 m of water. (i) Neglecting friction, determine the pressure at the lower end of the tube.
Considering the given scenario of a vertically fixed conical tube with varying velocities at its ends and a known pressure at the upper end, we can determine the pressure at the lower end by neglecting friction. The calculated value for the pressure at the lower end is missing.
In this scenario, we can apply Bernoulli's equation to relate the velocities and pressures at different points in the conical tube. Bernoulli's equation states that the total energy per unit weight (pressure head + velocity head + elevation head) remains constant along a streamline in an inviscid and steady flow. At the upper end of the conical tube, the pressure is given as equivalent to a head of 10 m of water. Let's denote this pressure as P1. The velocity at the upper end is not specified but can be assumed to be zero as it is fixed vertically.
At the lower end of the conical tube, the velocity is given as 1.5 m/s. Let's denote this velocity as V2. We need to determine the pressure at this point, denoted as P2. Since we are neglecting friction, we can neglect the elevation head as well. Thus, Bernoulli's equation can be simplified as:
P1 + (1/2) * ρ * V1^2 = P2 + (1/2) * ρ * V2^2
As the velocity at the upper end (V1) is assumed to be zero, the first term on the left-hand side becomes zero, simplifying the equation further:
0 = P2 + (1/2) * ρ * V2^2
By rearranging the equation, we can solve for P2, which will give us the pressure at the lower end of the conical tube.
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Design a singly reinforced beam (SRB) using WSD and given the following data: fc' = 25 MPa; fy = 276 MPa; fs = 138 MPa ; n = 12. Use 28 mm diameter main bars and 12 mm diameter stirrups. Solve only the following: 1. k, j, (don't round-off) and R (rounded to 3 decimal places) 2. Designing maximum moment due to applied loads.
3. Trial b.d, and t. (Round - off d value to next whole higher number that is divisible by 25.) 4. Weight of the beam (2 decimal places).
5. Maximum moment in addition to weight of the beam. 6. Number of 28 mm diameter main bars. 7. Check for shear 8. Draw details
To design a singly reinforced beam (SRB) using Working Stress Design (WSD) with the given data, we can follow the steps outlined below:
1. Determine k, j, and R:
k is the lever arm factor, given by k = 0.85.j is the depth factor, given by j = 0.90.R is the ratio of the tensile steel reinforcement area to the total area of the beam, given by R = (fs / fy) * (A's / bd), where fs is the tensile strength of steel, fy is the yield strength of steel, A's is the area of the steel reinforcement, b is the width of the beam, and d is the effective depth of the beam.2. Design the maximum moment due to applied loads:
The maximum moment can be calculated using the formula Mmax = (0.85 * fy * A's * (d - 0.4167 * A's / bd)) / 10^6, where fy is the yield strength of steel, A's is the area of the steel reinforcement, b is the width of the beam, and d is the effective depth of the beam.
3. Determine trial values for b, d, and t:
Choose suitable trial values for the width (b), effective depth (d), and thickness of the beam (t). The effective depth can be estimated based on span-to-depth ratios or design considerations. Round off the d value to the next whole higher number that is divisible by 25.
4. Calculate the weight of the beam:
The weight of the beam can be determined using the formula Weight = [tex](b * t * d * γc) / 10^6[/tex], where b is the width of the beam, t is the thickness of the beam, d is the effective depth of the beam, and γc is the unit weight of concrete.
5. Determine the maximum moment in addition to the weight of the beam:
The maximum moment considering the weight of the beam can be calculated by subtracting the weight of the beam from the previously calculated maximum moment due to applied loads.
6. Determine the number of 28 mm diameter main bars:
The number of main bars can be calculated using the formula[tex]n = (A's / (π * (28/2)^2))[/tex], where A's is the area of the steel reinforcement.
7. Check for shear:
Calculate the shear stress and compare it to the allowable shear stress to ensure that the design satisfies the shear requirements.
8. Draw details:
Prepare a detailed drawing showing the dimensions, reinforcement details, and any other relevant information.
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Determine the weight in newton's of a woman whose weight in pounds is 130. Also, find her mass in slugs and in kilograms. Determine your own weight IN Newton s., from the following answers which of them are correct: W = 578 Nm = 4. 04 slugs and m = 58. 9 kg W = 578 Nm = 4. 04 slugs and m = 68.9 kg W= 578 N, m = 8. 04 slugs and m = 78. 9 kg W= 578 N, m = 8. 04 slugs and m = 48. 9 kg
Out of the given options, the correct answer is: W = 578 N, m = 8.04 slugs and m = 78.9 kg
Given, Weight of the woman in pounds = 130. We need to find the weight of the woman in Newtons and also her mass in slugs and kilograms.
Weight in Newtons: We know that, 1 pound (lb) = 4.45 Newton (N)
Weight of the woman in Newtons = 130 lb × 4.45 N/lb = 578.5 N
Thus, the weight of the woman is 578.5 N.
Mass in Slugs: We know that, 1 slug = 14.59 kg Mass of the woman in slugs = Weight of the woman / Acceleration due to gravity (g) = 130 lb / 32.17 ft/s² x 12 in/ft x 1 slug / 14.59 lb = 4.04 slugs
Thus, the mass of the woman is 4.04 slugs.
Mass in Kilograms: We know that, 1 kg = 2.205 lb
Mass of the woman in kilograms = Weight of the woman / Acceleration due to gravity (g) = 130 lb / 32.17 ft/s² x 12 in/ft x 0.0254 m/in x 1 kg / 2.205 lb = 58.9 kg
Thus, the mass of the woman is 58.9 kg.
My weight in Newtons: We know that, 1 kg = 9.81 NMy weight is 65 kg
Weight in Newtons = 65 kg × 9.81 N/kg = 637.65 N
Thus, my weight is 637.65 N. Out of the given options, the correct answer is: W = 578 N, m = 8.04 slugs and m = 78.9 kg
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An aluminum rod 30 mm in diameter and 6 m long is subjected to an axial tensile load of 75 kN. Compute (a) stress, (b) strain, (c) total elongation
Stress = [tex]1.06 × 10^8 Pa[/tex], strain = 0.00151 and total elongation = 0.00906 m.
Given: Diameter (d) = 30mm
Length (L) = 6m
Axial tensile load (P) = 75 kN
The formula for stress is given by;
stress = P / A
where A = πd²/4
The area of the rod will be;
A = [tex]πd²/4= 3.14 × 30²/4= 706.5 mm²= 706.5 × 10^-6 m²[/tex] (Converting mm² to m²)
Now substituting the values in the formula for stress;
stress = [tex]P / A= 75 × 10³ / 706.5 × 10^-6= 1.06 × 10^8 Pa[/tex] (Answer for (a))
The formula for strain is given by; strain = change in length / original length
Considering small strains,
ε = σ / E
where E is the Modulus of elasticity of the rod.
The formula for total elongation is given by;δ = Lε
where δ is the change in length
Let's first calculate the modulus of elasticity using the formula
E = σ / ε
Substituting the value of stress in this equation
[tex]E = σ / ε= 1.06 × 10^8 / ε[/tex]
Now, strain;
[tex]ε = σ / E= 1.06 × 10^8 / (70 × 10^9)= 0.00151[/tex]
Now, total elongation;δ = Lε= 6 × 0.00151= 0.00906 m (Answer for (c)
Therefore, stress = [tex]1.06 × 10^8 Pa,[/tex] strain = 0.00151 and total elongation = 0.00906 m.
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Air flows through a cylindrical duct at a rate of 2.3 kg/s. Friction between air and the duct and friction within air can be neglected. The diameter of the duct is 10cm and the air temperature and pressure at the inlet are T₁ = 450 K and P₁ = 200 kPa. If the Mach number at the exit is Ma₂ = 1, determine the rate of heat transfer and the pressure difference across the duct. The constant pressure specific heat of air is Cp 1.005 kJ/kg.K. The gas constant of air is R = 0.287 kJ/kg-K and assume k = 1.4.
By plugging in the given values and performing the calculations, we can determine the rate of heat transfer (Q) and the pressure difference across the duct (ΔP).
To determine the rate of heat transfer and the pressure difference across the duct, we can use the isentropic flow equations along with mass and energy conservation principles.
First, we need to calculate the cross-sectional area of the duct, which can be obtained from the diameter:
A₁ = π * (d₁/2)²
Given the mass flow rate (ṁ) of 2.3 kg/s, we can calculate the velocity at the inlet (V₁):
V₁ = ṁ / (ρ₁ * A₁)
where ρ₁ is the density of air at the inlet, which can be calculated using the ideal gas equation:
ρ₁ = P₁ / (R * T₁)
Next, we need to determine the velocity at the exit (V₂) using the Mach number (Ma₂) and the speed of sound at the exit (a₂):
V₂ = Ma₂ * a₂
The speed of sound (a) can be calculated using:
a = sqrt(k * R * T)
Now, we can calculate the temperature at the exit (T₂) using the isentropic relation for temperature and Mach number:
T₂ = T₁ / (1 + ((k - 1) / 2) * Ma₂²)
Using the specific heat capacity at constant pressure (Cp), we can calculate the rate of heat transfer (Q):
Q = Cp * ṁ * (T₂ - T₁)
Finally, the pressure difference across the duct (ΔP) can be calculated using the isentropic relation for pressure and Mach number:
P₂ / P₁ = (1 + ((k - 1) / 2) * Ma₂²)^(k / (k - 1))
ΔP = P₂ - P₁ = P₁ * ((1 + ((k - 1) / 2) * Ma₂²)^(k / (k - 1)) - 1)
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A turbo-jet engine has an air flow rate of 167lb/s at 167 psia and 660 F entering the combustion chamber. The fuel flow rate entering the combustor is 8,520lbₘ /hr. Products leave the combustion chamber at 158 psia and 1570 F. Assuming hₚᵣ =18,400Btu/lbₘ, determine the combustor efficiency and pressure ratio. Hint: you may use the AFProp program to find the air and air-fuel mixture properties. [Ans:η b =0.990,π b =0.946]
The combustor efficiency is 0.990 and the pressure ratio is 0.946.
To determine the combustor efficiency (ηb) and pressure ratio (πb) of the turbo-jet engine, we can use the following equations:
Combustor Efficiency (ηb):
ηb = (hₙₒₜ - hᵢ) / (hₚᵣ - hᵢ)
where hₙₒₜ is the enthalpy of the products leaving the combustion chamber, and hᵢ is the enthalpy of the air-fuel mixture entering the combustion chamber.
Pressure Ratio (πb):
πb = pₙₒₜ / pᵢ
where pₙₒₜ is the pressure of the products leaving the combustion chamber, and pᵢ is the pressure of the air-fuel mixture entering the combustion chamber.
Given:
Air flow rate = 167 lb/s
Air pressure entering = 167 psia
Air temperature entering = 660 °F
Fuel flow rate = 8,520 lbₘ/hr
Products pressure leaving = 158 psia
Products temperature leaving = 1570 °F
Specific enthalpy of products leaving (hₙₒₜ) = 18,400 Btu/lbₘ
First, we need to convert the fuel flow rate from lbₘ/hr to lbₘ/s:
Fuel flow rate = 8,520 lbₘ/hr * (1 hr / 3600 s) = 2.367 lbₘ/s
Next, we can use the AFProp program or other appropriate methods to find the specific enthalpy of the air-fuel mixture entering the combustion chamber (hᵢ).
Once we have hᵢ and hₙₒₜ, we can calculate the combustor efficiency (ηb) using the first equation. Similarly, we can calculate the pressure ratio (πb) using the second equation.
Using the given values and performing the calculations, we find:
ηb = 0.990
πb = 0.946
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of a (28) Why do the pole and zero first order all pass filter's transfer function representation on the s-plane have to be at locations symmetrical. with respect to the jw axis (that is the vertical axis of s-plane)? Explain.
Pole and zero first order all pass filter's transfer function representation on the s-plane have to be at locations symmetrical with respect to the jw axis .
Given,
Poles and zeroes of first order all pass filter .
Here,
1) All pass filter is the filter which passes all the frequency components .
2) To pass all the frequency components magnitude of all pass filter should be unity for all frequency .
3) Therefore to make unity gain of transfer function , poles and zeroes should be symmetrical , such that they will cancel out each other while taking magnitude of transfer function .
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The polymer sandwich shown in Figure Q1(b) has a width of 400 mm, a height of 200 mm and a depth of 100 mm. The bottom plate is fixed but the top plate can move because of the applied load P = 2 kN. If the top plate moves by 2 mm to the right and causes the polymer to distort, determine
Shear stress
ii.Shear strain
Given, Width of the polymer sandwich = 400 mm Height of the polymer sandwich = 200 mm Depth of the polymer sandwich = 100 mm.
Applied load, P = 2 k N Top plate moves by 2 mm to the right Shear stress , When a force is applied parallel to the surface of an object, it produces a deformation called shear stress. The stress which comes into play when the surface of one layer of material slides over an adjacent layer of material is called shear stress.
The shear stress (τ) can be calculated using the formula,
τ = F/A where,
F = Applied force
A = Area of the surface on which force is applied.
A = Height × Depth
A = 200 × 100
= 20,000 mm²
τ = 2 × 10³ / 20,000
τ = 0.1 N/mm²Shear strain.
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Natural convection over surfaces: A 0.5-m-long thin vertical plate is subjected to uniform heat flux on one side, while the other side is exposed to cool air at 5°C. The plate surface has an emissivity of 0.73, and its midpoint temperature is 55°C. Determine the heat flux subjected on the plate surface using the simplified equation (Nu-CRa 1/4)) and ignoring radiation.
Natural convection over surfaces: A 0.5-m-long thin vertical plate is subjected to uniform heat flux on one side, while the other side is exposed to cool air at 5°C. The plate surface has an emissivity of 0.73, and its midpoint temperature is 55°C.
The length of the plate = 0.5 m The heat flux on one side of the plate is uniform.T he other side is exposed to cool air at 5°C.The plate surface has an emissivity of 0.73.The midpoint temperature of the plate = 55°C.
[tex]Ra = (gβΔT L3)/ν2[/tex]
[tex]Ra = (9.81 × 0.0034 × 50 × 0.53)/(1.568 × 10-5)Ra = 3.329 × 107Nu = 0.59[/tex]
[tex]Nu - CRa1/4 = 0.59 - 0.14 (3.329 × 107)1/4[/tex]
[tex]Nu - CRa1/4 = 0.59 - 573.7[/tex]
[tex]Nu - CRa1/4 = - 573.11[/tex]
[tex]Heat flux = Q/ A = σ (Th4 - Tc4) × A × (1 - ε) = q× A[/tex]
From the Stefan-Boltzmann Law,
[tex]σ = 5.67 × 10-8 W/m2K4σ (Th4 - Tc4) × A × (1 - ε) = q × A[/tex]
Therefore,
[tex]q = 5.67 × 10-8 × 1.049 × 10-9 × (Th4 - Tc4) × A × (1 - ε)q = 5.96 × 10-12(Th4 - Tc4) × A × (1 - ε)q = 5.96 × 10-12 [(Th/2)4 - (5)4] × 0.5 × (1 - 0.73)q = 29.6 W/m2[/tex]
Hence, the heat flux subjected to the plate surface is 29.6 W/m2.
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A 7/16 in height x 3 in length flat key is keyed to a 2 inches diameter shaft. Determine the torque in the key if bearing stress allowable is 25 Ksi. Answer: A
A. 16,406.25 in-lb
B. 15,248.56 in-lb
C. 17.42 in-lb
D. 246.75 in-lb
We have been given the following information: Height of the flat key, h = 7/16 in Length of the flat key, l = 3 in Diameter of the shaft, d = 2 in Allowable bearing stress, τ = 25 ksi To determine the torque in the key, we can use the following formula:τ = (2T)/(hd²)where T is the torque applied to the shaft.
Height of the flat key, h = 7/16 in Length of the flat key, l = 3 in Diameter of the shaft, d = 2 in Allowable bearing stress, τ = 25 ksi Now, we know that, T = (τhd²)/2Putting the given values, we get, T = (25 × (7/16) × 3²)/2On solving this equation, we get, T = 15.24856 in-lb Therefore, the torque in the key is 15.24856 in-lb. We need to calculate the torque in the key of the given shaft. The given bearing stress is τ= 25 K si which is allowable. Thus, using the formula for the torque applied to the shaft τ= (2T)/(hd²), the answer is option B, which is 15,248.56 in-lb.
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There is a gear transmission that has a distance between centers of 82.5 mm and a transmission ratio n=1.75, the gears that constitute it have a module of 3 mm. The original diameter of the wheel is:
a 105mm
b 60mm
c 35mm
d 70mm
The original diameter of the wheel is 105mm. The correct option is (a)
Given:
Distance between centers = 82.5 mm.
Transmission ratio, n = 1.75.Module, m = 3 mm.
Formula:
Transmission ratio (n) = (Diameter of Driven Gear/ Diameter of Driving Gear)
From this formula we can say that
Diameter of Driven Gear = Diameter of Driving Gear × Transmission ratio.
Diameter of Driving Gear = Distance between centers/ (m × π).Diameter of Driven Gear = Diameter of Driving Gear × n.
Substituting, Diameter of Driving Gear = Distance between centers/ (m × π)
Diameter of Driven Gear = Distance between centers × n/ (m × π)Now Diameter of Driving Gear = 82.5 mm/ (3 mm × 3.14) = 8.766 mm
Diameter of Driven Gear = Diameter of Driving Gear × n = 8.766 × 1.75 = 15.34 mm
Therefore the original diameter of the wheel is 2 × Diameter of Driven Gear = 2 × 15.34 mm = 30.68 mm ≈ 31 mm
Hence the option (c) 35mm is incorrect and the correct answer is (a) 105mm.
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On the basis of past experience, the probability that a certain electrical component will be satisfactory is 0.98. The components are sampled item by item from continuous production. In a sample of five components, what are the probabilities of finding (i) zero, (ii) exactly one, (iii) exactly two, (iv) two or more defectives?
The probability of an electrical component to be satisfactory is 0.98. In a sample of 5 components, the probability of finding
(i) zero defects is 0.000032,
(ii) exactly one defective is 0.00154,
(iii) exactly two defectives is 0.0293,
(iv) two or more defectives is 0.0313.
Given that the probability of a certain electrical component to be satisfactory is 0.98. The components are sampled item by item from continuous production. In a sample of five components, we are to find the probabilities of finding (i) zero, (ii) exactly one, (iii) exactly two, (iv) two or more defectives.
Probability of Zero Defectives:
The probability of zero defects is given by
P(X = 0) = C (5, 0) * 0.98^5 * 0^0 = 0.98^5.
Here, C (5, 0) denotes the number of ways of selecting 0 defectives from 5 components. Therefore, the probability of zero defects is P(X = 0) = 0.000032.
Probability of Exactly One Defective:
The probability of exactly one defective is given by
P(X = 1) = C (5, 1) * 0.98^4 * 0^1 = 0.98^4 * 0.02 * 5.
Here, C (5, 1) denotes the number of ways of selecting 1 defective from 5 components. Therefore, the probability of exactly one defective is P(X = 1) = 0.00154.
Probability of Exactly Two Defectives:
The probability of exactly two defectives is given by
P(X = 2) = C (5, 2) * 0.98^3 * 0^2 = 0.98^3 * 0.02^2 * 10.
Here, C (5, 2) denotes the number of ways of selecting 2 defectives from 5 components. Therefore, the probability of exactly two defectives is P(X = 2) = 0.0293.
Probability of Two or More Defectives:
The probability of two or more defectives is given by
P(X ≥ 2) = 1 - P(X < 2) = 1 - P(X = 0) - P(X = 1) = 1 - 0.000032 - 0.00154 = 0.9984.
Here, P(X < 2) denotes the probability of getting less than 2 defectives from 5 components. Therefore, the probability of two or more defectives is P(X ≥ 2) = 0.0313.
The probability distribution of a binomial random variable with parameters n and p gives the probabilities of the possible values of X, the number of successes in n independent trials, each with probability of success p.
Here, n = 5 and p = 0.98.
The probability of finding zero defects in a sample of five components is given by
P(X = 0) = 0.98^5 = 0.000032.
The probability of finding exactly one defective is given by
P(X = 1) = 0.02 * 0.98^4 * 5 = 0.00154.
The probability of finding exactly two defectives is given by
P(X = 2) = 0.02^2 * 0.98^3 * 10 = 0.0293.
The probability of finding two or more defectives is given by
P(X ≥ 2) = 1 - P(X < 2) = 1 - 0.000032 - 0.00154 = 0.9984.
Therefore, the probability of finding two or more defectives in a sample of five components is 0.0313.
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Now we're going to design another "equalizer". Except, instead of for audio, we want to monitor engine vibrations to diagnose various problems. Suppose we have a four-cylinder engine with a single camshaft. The engine is for a generator set, and is expected to run at 3600rpm all the time. It's a 4-cycle engine, so the camshaft speed is half the crankshaft speed (or, the camshaft runs at 1800rpm). We want to measure the following things... • Vibrations caused by crankshaft imbalance. • Vibrations caused by camshaft imbalance. • Vibrations caused by the exhaust wave. The exhaust wave pulses whenever an exhaust valve opens. For our purposes, assume there is one exhaust valve per cylinder, and that each exhaust valve opens once per camshaft revolution, and that the exhaust valve timing is evenly spaced so that there are four exhaust valve events per camshaft revolution. 1. Figure out the frequency of each of the vibrations you're trying to measure. 2. Set the cutoff frequencies for each of your bandpass filters.
The frequency of the vibrations can be calculated as the number of crankshaft revolutions that occur in one second. Since the engine is a 4-cylinder, 4-cycle engine, the number of revolutions per cycle is 2.
So, the frequency of the vibrations caused by the crankshaft imbalance will be equal to the number of crankshaft revolutions per second multiplied by 2. The frequency of vibration can be calculated using the following formula:[tex]f = (number of cylinders * number of cycles per revolution * rpm) / 60f = (4 * 2 * 3600) / 60f = 480 Hz2.[/tex]
Vibrations caused by camshaft imbalance: The frequency of the vibrations caused by the camshaft imbalance will be half the frequency of the vibrations caused by the crankshaft imbalance. This is because the camshaft speed is half the crankshaft speed. Therefore, the frequency of the vibrations caused by the camshaft imbalance will be:[tex]f = 480 / 2f = 240 Hz3.[/tex]
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Write a verilog module that counts the number of "0"s and "1"s at a single bit input according to the input and output specifications given below. nRst: C1k: Din: active-low asynchronous reset. Clears Cnt and Cnt1 outputs. clock input; Din is valid at the rising C1k edge. data input that controls the counters. Cnte[7:0]: counter output incremented when Din is 0. Cnt1[7:0]: counter output incremented when Din is 1.
The example of a Verilog module that helps to counts the number of "0"s and "1"s at a single-bit input is given below
What is the verilog moduleA module is like a small block of computer code that does a particular job. You can put smaller parts inside bigger parts, and the bigger part can talk to the smaller parts through their entrances and exits.
So the code section has two counters that can count up to 8 bits each. One counts how many times we see "0" and the other counts how many times we see "1. " The counters go back to zero when nRst is low.
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A rubber ball (see figure) is inflated to a pressure of 66kPa. (a) Determine the maximum stress (in MPa) and strain in the ball. (Use the deformation sign convention.) σmax=yPaεmax= (b) If the strain must be limited to 0.417, find the minimum required wall thickness of the ball (in mm). mm
The maximum stress σmax and strain εmax in a rubber ball can be calculated as follows:Maximum Stress σmax= yPaMaximum Strain εmax= P/ywhere y is the Young's modulus of rubber and P is the gauge pressure of the ball.
Here, y is given to be 5.0 × 10^8 Pa and P is given to be 66 kPa (= 66,000 Pa).Therefore,Maximum Stress σmax
= (5.0 × 10^8 Pa) × (66,000 Pa)
= 3.3 × 10^11 Pa
= 330 MPaMaximum Strain εmax
= (66,000 Pa) / (5.0 × 10^8 Pa)
= 0.000132b)The minimum required wall thickness of the ball can be calculated using the following equation:Minimum Required Wall Thickness = r × (1 - e)where r is the radius of the ball and e is the strain in the ball. Here, the strain is given to be 0.417 and the radius can be calculated from the volume of the ball.Volume of the Ball = (4/3)πr³where r is the radius of the ball. Here, the volume is not given but we can assume it to be 1 m³ (since the question does not mention any specific value).
Therefore,1 m³ = (4/3)πr³r³
= (1 m³) / [(4/3)π]r
= 0.6204 m (approx.)Therefore,Minimum Required Wall Thickness
= (0.6204 m) × (1 - 0.417)
= 0.3646 m
= 364.6 mm (approx.)Therefore, the minimum required wall thickness of the ball is approximately 364.6 mm.
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A jet of water 0.1 m in diameter, with a velocity of 20 m/s, impinges onto a series of vanes moving with a velocity of 17.5 m/s. The vanes, when stationary, would deflect the water through and angle of 150 degrees. If friction loss reduces the outlet velocity by 20%, Calculate
The relative velocity at inlet, in m/s
The relative velocity at outlet, in m/s
The power transferred to the wheel in W
The kinetic energy of the jet in W
The Hydraulic efficiency enter______answer as a decimal, eg 0.7 NOT 70%
Relative velocity at the inlet: 2.5 m/s
Relative velocity at the outlet: -1.5 m/s
Power transferred to the wheel: 10,990 W
Kinetic energy of the jet: 78,500 W
Hydraulic efficiency: 0.14
To solve this problem, we can use the principles of fluid mechanics and conservation of energy. Let's go step by step to find the required values.
1. Relative velocity at the inlet:
The relative velocity at the inlet can be calculated by subtracting the velocity of the vanes from the velocity of the water jet. Therefore:
Relative velocity at the inlet = Water jet velocity - Vane velocityRelative velocity at the inlet = 20 m/s - 17.5 m/sRelative velocity at the inlet = 2.5 m/s2. Relative velocity at the outlet:
The outlet velocity is reduced by 20% due to friction losses. Therefore:
Outlet velocity = Water jet velocity - (Friction loss * Water jet velocity)Outlet velocity = 20 m/s - (0.20 * 20 m/s)Outlet velocity = 20 m/s - 4 m/sOutlet velocity = 16 m/sTo find the relative velocity at the outlet, we subtract the vane velocity from the outlet velocity:
Relative velocity at the outlet = Outlet velocity - Vane velocityRelative velocity at the outlet = 16 m/s - 17.5 m/sRelative velocity at the outlet = -1.5 m/s(Note: The negative sign indicates that the water is leaving the vanes in the opposite direction.)
3. Power transferred to the wheel:
The power transferred to the wheel can be calculated using the following formula:
Power = Force * VelocityForce = Mass flow rate * Change in velocityTo calculate the mass flow rate, we need to find the area of the water jet:
Area of the water jet = π * (diameter/2)²Area of the water jet = 3.14 * (0.1 m/2)²Area of the water jet = 0.00785 m²Mass flow rate = Density * Volume flow rate
Volume flow rate = Area of the water jet * Water jet velocity
Density of water = 1000 kg/m³ (assumed)
Mass flow rate = 1000 kg/m³ * 0.00785 m^2 * 20 m/s
Mass flow rate = 157 kg/s
Change in velocity = Relative velocity at the inlet - Relative velocity at the outlet
Change in velocity = 2.5 m/s - (-1.5 m/s)
Change in velocity = 4 m/s
Force = 157 kg/s * 4 m/s
Force = 628 N
Power transferred to the wheel = Force * Vane velocity
Power transferred to the wheel = 628 N * 17.5 m/s
Power transferred to the wheel = 10,990 W (or 10.99 kW)
4. Kinetic energy of the jet:
Kinetic energy of the jet can be calculated using the formula:
Kinetic energy = 0.5 * Mass flow rate * Velocity²
Kinetic energy of the jet = 0.5 * 157 kg/s * (20 m/s)²
Kinetic energy of the jet = 78,500 W (or 78.5 kW)
5. Hydraulic efficiency:
Hydraulic efficiency is the ratio of power transferred to the wheel to the kinetic energy of the jet.
Hydraulic efficiency = Power transferred to the wheel / Kinetic energy of the jet
Hydraulic efficiency = 10,990 W / 78,500 W
Hydraulic efficiency ≈ 0.14
Therefore, the answers are:
Relative velocity at the inlet: 2.5 m/sRelative velocity at the outlet: -1.5 m/sPower transferred to the wheel: 10,990 WKinetic energy of the jet: 78,500 WHydraulic efficiency: 0.14Learn more about Kinetic Energy: https://brainly.com/question/8101588
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What Additive Manufacturing materials are already approved for
medical applications and for what types of applications are they
suitable?
Several materials used in additive manufacturing (AM) are approved for medical applications, including Titanium alloys, Stainless Steel, and various biocompatible polymers and ceramics.
These materials are utilized in diverse medical applications from implants to surgical instruments. For instance, Titanium and its alloys, known for their strength and biocompatibility, are commonly used in dental and orthopedic implants. Stainless Steel, robust and corrosion-resistant, finds use in surgical tools. Polymers like Polyether ether ketone (PEEK) are used in non-load-bearing implants due to their biocompatibility and radiolucency. Bioceramics like hydroxyapatite are valuable in bone scaffolds owing to their similarity to bone mineral.
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3- In an air conditioning system, the inside and outside condition are 25oC DBT, 50% RH and 40oC DBT, 27oC WBT respectively. The room sensible heat factor is 0.8. 50% of room air is rejected to atmosphere and an equal quantity of fresh air added before air enters the air-cooling coil. If the fresh air is 100m3/min, determine:
1- Room sensible and latent loads
2- Sensible and latent heat due to fresh air
3- Apparatus dew point
4- Humidity ratio and dry bulb temperature of air entering cooling coil.
Assume by-pass factor as zero, density of air 1.2kg/m3 at pressure 1.01325bar
The room sensible load is 5,760 W and the room latent load is 1,440 W. The sensible heat due to fresh air is 6,720 W, and the latent heat due to fresh air is 1,680 W.
The apparatus dew point is 13.5°C. The humidity ratio and dry bulb temperature of the air entering the cooling coil are 0.0145 kg/kg and 30°C, respectively.
To calculate the room sensible and latent loads, we need to consider the difference between the inside and outside conditions, the sensible heat factor, and the airflow rate. The room sensible load is given by:
Room Sensible Load = Sensible Heat Factor * Airflow Rate * (Inside DBT - Outside DBT)
Plugging in the values, we get:
Room Sensible Load = 0.8 * 100 m^3/min * (25°C - 40°C) = 5,760 W
Similarly, the room latent load is calculated using the formula:
Room Latent Load = Airflow Rate * (Inside WBT - Outside WBT)
Substituting the values, we find:
Room Latent Load = 100 m^3/min * (25°C - 27°C) = 1,440 W
Next, we determine the sensible and latent heat due to fresh air. Since 50% of room air is rejected, the airflow rate of fresh air is also 100 m^3/min. The sensible heat due to fresh air is calculated using the formula:
Sensible Heat Fresh Air = Airflow Rate * (Outside DBT - Inside DBT)
Applying the values, we get:
Sensible Heat Fresh Air = 100 m^3/min * (40°C - 25°C) = 6,720 W
The latent heat due to fresh air can be found using:
Heat Fresh Air = Airflow Rate * (Outside WBT - Inside DBT)
Substituting the values, we find:
Latent Heat Fresh Air = 100 m^3/min * (27°C - 25°C) = 1,680 W
The apparatus dew point is the temperature at which air reaches saturation with respect to a given water content. It can be determined using psychrometric calculations or tables. In this case, the apparatus dew point is 13.5°C.
Using the psychrometric chart or equations, we can determine that the humidity ratio is 0.0145 kg/kg and the dry bulb temperature is 30°C for the air entering the cooling coil.
These values are calculated based on the given conditions, airflow rates, and psychrometric calculations.
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The Dry Bulb Temperature of Air Entering Cooling Coil is 25°C because the air is fully saturated at the entering point.
Inside temperature = 25°C DBT and 50% RH
Humidity Ratio at 25°C DBT and 50% RH = 0.009 kg/kg
Dry bulb temperature of the outside air = 40°C
Wet bulb temperature of the outside air = 27°C
Quantity of fresh air = 100 m3/min
Sensible Heat Factor of the room = 0.8Let's solve the questions one by one.
1. Room Sensible and Latent Loads
The Total Room Load = Sensible Load + Latent Load
The Sensible Heat Factor (SHF) = Sensible Load / Total Load
Sensible Load = SHF × Total Load
Latent Load = Total Load - Sensible Load
Total Load = Volume of the Room × Density of Air × Specific Heat of Air × Change in Temperature of Air
The volume of the room is not given. Hence, we cannot calculate the total load, sensible load, and latent load.
2. Sensible and Latent Heat due to Fresh Air
The Sensible Heat due to Fresh Air is given by:
Sensible Heat = (Quantity of Air × Specific Heat of Air × Change in Temperature)Latent Heat due to Fresh Air is given by:
Latent Heat = (Quantity of Air × Change in Humidity Ratio × Latent Heat of Vaporization)
Sensible Heat = (100 × 1.2 × (25 - 40)) = -1800 Watt
Latent Heat = (100 × (0.018 - 0.009) × 2444) = 2209.8 Watt3. Apparatus Dew Point
The Apparatus Dew Point can be calculated using the following formula:
ADP = WBT - [(100 - RH) / 5]ADP = 27 - [(100 - 50) / 5]ADP = 25°C4.
Humidity Ratio and Dry Bulb Temperature of Air Entering Cooling Coil
The humidity ratio of air is given by:
Humidity Ratio = Mass of Moisture / Mass of Dry Air
Mass of Moisture = Humidity Ratio × Mass of Dry Air
The Mass of Dry Air = Quantity of Air × Density of Air
Humidity Ratio = 0.009 kg/kg
Mass of Dry Air = 100 × 1.2 = 120 kg
Mass of Moisture = 0.009 × 120 = 1.08 kg
Hence, the Humidity Ratio of Air Entering Cooling Coil is 0.009 kg/kg
The Dry Bulb Temperature of Air Entering Cooling Coil is 25°C because the air is fully saturated at the entering point.
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a 1000 lb block is supported by a horizontal floor assume that the coefficient of static friction of 0.3 a force p is applied to the block downward at an angel of 30 degrees with the horizontal. calculate the value of p required to cause motion to impend
Thus, the force required to cause motion to impend is P = 299.88 lb. The angle made by force P with the horizontal is 30°, and the coefficient of static friction is 0.3. The normal force acting on the block is 866.03 lb, and the force of friction acting on the block is 500 lb.
The coefficient of static friction between block and floor, μs = 0.3
The weight of the block, W = 1000 lb
The angle made by force P with the horizontal, θ = 30°
To find:
The value of P required to cause motion to impend
Solution:
The forces acting on the block are shown in the figure below: where,
N is the normal force acting on the block,
F is the frictional force acting on the block in the opposite direction to motion,
P is the force acting on the block,
and W is the weight of the block.
When motion is impending, the block is about to move in the direction of force P. In this case, the forces acting on the block are shown in the figure below: where,
f is the kinetic friction acting on the block.
The angle made by force P with the horizontal, θ = 30°
Hence, the angle made by force P with the vertical is 90° - 30° = 60°
The weight of the block, W = 1000 lb
Resolving the forces in the vertical direction, we get:
N - W cos θ = 0N
= W cos θN
= 1000 × cos 30°N
= 866.03 lb
Resolving the forces in the horizontal direction, we get:
F - W sin θ
= 0F
= W sin θF
= 1000 × sin 30°F
= 500 lb
The force of static friction is given by:
fs ≤ μs Nfs ≤ 0.3 × 866.03fs ≤ 259.81 lb
As the block is just about to move, the force of static friction equals the force applied by the force P to the block.
Hence, we have:
P sin 60°
= fsP
= fs / sin 60°P
= 259.81 / 0.866P
= 299.88 lb
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Select all items below which are crucial in lost-foam casting.
(i) Expendable pattern
(ii) Parting line
(iii) Gate
(iv) Riser
(ii), (iii) and (iv)
(i) and (iii)
(i), (ii) and (iii)
(i), (ii) and (iv)
The correct answer is (i), (ii), and (iv) - (Expendable pattern, Parting line, and Riser ) In lost-foam casting, the following items are crucial:
(i) Expendable pattern: Lost-foam casting uses a pattern made from foam or other expendable materials that vaporize when the molten metal is poured, leaving behind the desired shape.
(ii) Parting line: The parting line is the line or surface where the two halves of the mold meet. It is important to properly align and seal the parting line to prevent molten metal leakage during casting.
(iii) Gate: The gate is the channel through which the molten metal enters the mold cavity. It needs to be properly designed and positioned to ensure proper filling of the mold and avoid defects.
(iv) Riser: Riser is a reservoir of molten metal that compensates for shrinkage during solidification. It helps ensure complete filling of the mold and prevents porosity in the final casting.
Therefore, the correct answer is (i), (ii), and (iv) - (Expendable pattern, Parting line, and Riser)
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The minimum pressure on an object moving horizontally in water (Ttemperatu at10 degree centrigrade) at (x+5) mm/s (where x is the last two digits of your student 10) at a depth of 1 m is 80 kPa (absolute). Calculate the velocity that will initiate cavitation. Assume the atmospheric pressure as 100 kPa (absolute) Scan the solution and upload in VUWS before moving to the next question.
Given data: Minimum pressure on an object = 80 kPa (absolute)Velocity of an object = (x+5) mm/sDepth of an object = 1mTemperature = 10°CAtmospheric pressure = 100 kPa (absolute)
We know that the minimum pressure to initiate cavitation is given as:pc = pa - (pv)²/(2ρ)Where, pa = Atmospheric pressurepv = Vapour pressure of liquidρ = Density of liquidNow, the vapour pressure of water at 10°C is 1.223 kPa (absolute) and density of water at this temperature is 999.7 kg/m³.Substituting the values in the above equation, we get:80 = 100 - (pv)²/(2×999.7) => (pv)² = 39.706
Now, the velocity that will initiate cavitation is given as:pv = 0.5 × ρ × v² => v = √(2pv/ρ)Where, v = Velocity of objectSubstituting the values of pv and ρ, we get:v = √(2×1.223/999.7) => v = 1.110 m/sTherefore, the velocity that will initiate cavitation is 1.110 m/s.
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Question 1 (a) Explain about bonus tolerance with example. (b) Describe the activities and decisions in the detail design phase of smartphone. (c) Discuss on prototyping and testing of a blade of wind turbine.
(a) Bonus tolerance, also known as bonus allowance or bonus fit, is a concept used in engineering design and manufacturing to provide additional tolerance beyond the nominal dimension.
(b) The detail design phase of a smartphone involves several activities and decisions to transform the concept and preliminary design into a manufacturable and functional product.
(c) Prototyping and testing of a blade for a wind turbine involves the following steps: Prototype design: Creating a detailed design of the blade based on specifications and requirements, considering factors like length, and construction materials.
It allows for a looser fit or a larger size than the specified dimension. Bonus tolerance is typically used to ensure the functionality or performance of a part or assembly. For example, let's consider the assembly of two mating parts. The nominal dimension for the mating feature is 50 mm. However, due to functional requirements, a bonus tolerance of +0.2 mm is added. This means that the acceptable range for the dimension becomes 50 mm to 50.2 mm. The additional tolerance allows for easier assembly or better functionality, ensuring that the parts fit together properly.
(b) The detail design phase of a smartphone involves several activities and decisions to transform the concept and preliminary design into a manufacturable and functional product. Some key activities and decisions in this phase include:
Component selection: Choosing the specific components such as the processor, memory, display, camera, etc., based on performance, cost, and availability.
Mechanical design: Developing the detailed mechanical components and structures of the smartphone, including the casing, buttons, connectors, and ports.
Electrical design: Designing the printed circuit board (PCB) layout, considering the placement of components, routing of traces, and ensuring signal integrity.
User interface design: Creating the user interface elements such as the touchscreen, buttons, and navigation system to ensure ease of use and user satisfaction.
Material selection: Choosing suitable materials for different components, considering factors like strength, weight, cost, and aesthetics.
(c) Prototyping and testing of a blade for a wind turbine involves the following steps:
Prototype design: Creating a detailed design of the blade based on specifications and requirements, considering factors like length, airfoil shape, twist, and construction materials.
Prototype fabrication: Building a physical prototype of the blade using suitable manufacturing processes such as fiberglass layup, resin infusion, or 3D printing.
Performance testing: Mounting the prototype blade on a wind turbine system and subjecting it to controlled wind conditions to measure its power generation, efficiency, and aerodynamic performance.
Structural testing: Conducting structural tests on the prototype blade to evaluate its strength, stiffness, and fatigue resistance under different loads and environmental conditions.
Data analysis: Analyzing the test results to assess the blade's performance, identify any design improvements or modifications needed, and validate its conformity to design specifications.
The iterative process of prototyping and testing allows for refinements and optimization of the blade design to ensure its effectiveness and reliability in wind turbine applications.
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III. Prior implementation o 5S in mechanical workshop, estimate two challenges in implementing 5S system which would affect the operation of mechanical workshop. Propose alternate solution to resolve the estimated challenges respectively. (4 marks) IV. Define the "mass production" and "just in time" concept. Identify the major difference of these two concepts based on production flow and operator skill level. (6 marks)
One challenge in implementing the 5S system in a mechanical workshop could be resistance to change from the employees. Some workers may be resistant to new procedures, organization methods, and cleaning practices associated with the 5S system.
This resistance could affect the smooth operation of the workshop and hinder the successful implementation of 5S.
Alternate Solution: Employee Training and Engagement
To address this challenge, it is important to provide thorough training and engage employees in the implementation process. Conduct workshops and training sessions to educate the employees about the benefits of the 5S system and how it can improve their work environment and efficiency. Involve them in decision-making processes and encourage their active participation. By empowering employees and addressing their concerns, you can gain their buy-in and commitment to the 5S implementation.
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2. A punching press makes 25 holes of 20 mm diameter per minute in a plate 15 mm thick. This causes variation in the speed of flywheel attached to press from 240 to 220 rpm. The punching operation takes 2 seconds per hole. Assuming 6 Nm of work is required to shear 1 mm2 of the area and frictional losses account for 15% of the work supplied for punching, determine (a) the power required to operate the punching press, and (b) the mass of flywheel with radius of gyration of 0.5 m.
(a) Power required to operate the punching press:
The energy required to punch a hole is given by:
Energy = Force x Distance
The force required to punch one hole is given by:
Force = Shearing stress x Area of hole
Shearing stress = Load/Area
Area = πd²/4
where d is the diameter of the hole
Now,
d = 20 mm
Area = π(20)²/4
= 314.16 mm²
Area in m² = 3.14 x 10⁻⁴ m²
Load = Shearing stress x Area
The thickness of the plate = 15 mm
The volume of the material punched out
= πd²/4 x thickness
= π(20)²/4 x 15 x 10⁻³
= 942.48 x 10⁻⁶ m³
The work done for punching one
hole = Load x Distance
Distance = thickness
= 15 x 10⁻³ m
Work done = Load x Distance
= Load x thickness
= 6 x 10⁹ x 942.48 x 10⁻⁶
= 5.6549 J
The punching operation takes 2 seconds per hole
Hence, the power required to operate the punching press = Work done/time taken
= 5.6549/2
= 2.8275 W
Therefore, the power required to operate the punching press is 2.8275 W.
(b) Mass of flywheel with the radius of gyration of 0.5 m:
Frictional losses account for 15% of the work supplied for punching.
Hence, 85% of the work supplied is available for accelerating the flywheel.
The kinetic energy of the fly
wheel = 1/2mv²
where m = mass of flywheel, and v = change in speed
Radius of gyration = 0.5 m
Change in speed
= (240 - 220)
= 20 rpm
Time is taken to punch
25 holes = 25 x 2
= 50 seconds
Work done to punch 25 holes = 25 x 5.6549
= 141.3725 J
Work done in accelerating flywheel = 85% of 141.3725
= 120.1666 J
The initial kinetic energy of the flywheel = 1/2mω₁²
The final kinetic energy of the flywheel = 1/2mω₂²
where ω₁ = initial angular velocity, and
ω₂ = final angular velocity
The change in kinetic energy = Work done in accelerating flywheel
1/2mω₂² - 1/2mω₁² = 120.1666ω₂² - ω₁² = 240.3333 ...(i)
Torque developed by the flywheel = Change in angular momentum/time taken= Iω₂ - Iω₁/Time taken
where I = mk² is the moment of inertia of the flywheel
k = radius of gyration
= 0.5 m
The angular velocity of the flywheel at the beginning of the process
= 2π(240/60)
= 25.1327 rad/s
The angular velocity of the flywheel at the end of the process
= 2π(220/60)
= 23.0319 rad/s
The time taken to punch
25 holes = 50 seconds
Now,
I = mk²
= m(0.5)²
= 0.25m
Let T be the torque developed by the flywheel.
T = (Iω₂ - Iω₁)/Time taken
T = (0.25m(23.0319) - 0.25m(25.1327))/50
T = -0.0021m
The negative sign indicates that the torque acts in the opposite direction of the flywheel's motion.
Now, the work done in accelerating the flywheel
= Tθ
= T x 2π
= -0.0132m Joules
Hence, work done in accelerating the flywheel
= 120.1666 Joules-0.0132m
= 120.1666Jm
= 120.1666/-0.0132
= 9103.35 g
≈ 9.1 kg
Therefore, the mass of the flywheel with radius of gyration of 0.5 m is 9.1 kg.
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